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Digital Foiling


traditional foiling methods can now be done far more quickly and cost effectively, giving packaging producers a golden chance to experiment. Andrew Novialdi is an Indonesia-based


graphic designer who frequently uses gold details and other metallics in his packaging work, giving a luxurious, eye-catching appearance to products like wine bottles. He is heavily influenced by illuminated religious manuscripts. “Gold has this glorious quality, an opulent


and alluring quality,” he says. “It gives a radiance to a product, a divine status.” This divinity takes time and effort, as the


designer uses the traditional hot foiling method to create his mock-ups. The design itself, the production of a vector file, making up a plate and producing the signed-off prototype design on paper, using a hot foil machine, typically takes a fortnight. Novialdi usually offers three design


lend a feeling of wealth to a package, but with new digital systems it doesn’t have to be expensive. CON-JUN16-WEBTEK:CON-JUN16-WEBTEK www.i-subdigital.com


options to his clients, of which one plate is normally made. If changes or alternative designs are required, the lengthy process must be redone. Moreover, the exact metallic shade of the prototype may be very different to that on the finished product.


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Bringing foiling into the 21st century N


ew developments in digital technology mean the glorious metallic effects achieved with


Advancements in printing technology


offer vast improvements. Digi-Foil is i-Sub Digital’s solution that combines a Mimaki digital desktop printer, that lays down a design in primer to which foil material can be adhered, and a heated applicator to fix the foil. Full packaging prototypes can be made using the same foil and substrate as the finished product, and altered and remade in minutes, with the client able to make decisions there and then. “A digital system is certainly exciting,” says


Novialdi. “It means producing prototypes more cheaply and more quickly.” He adds that outsourcing foiling work to


a litho printer would mean minimum run lengths of hundreds, while systems like the Digi-Foil can be used for just one or two designs at a time. “The minimum charge is the downfall of traditional printing processes,” he adds. A digital solution also increases the design space – a standard plate is somewhat small – and can be integrated with cutting and creasing systems to enable the completion of fully complete mock-ups in a single day. The opulence of gold, silver and bronze


www.convertermag.co.uk


October 2016


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