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(Houston). “Companies are investing in wireless networks in the shop and using mobile devices to collect labor data, issue material, do bin-to-bin transfers and ship product. Shop-fl oor employees can clock in and out of jobs using an iPad or a tablet. Sales reps can run the CRM [customer relationship management] application on their smartphones, and supervisors can get out from behind their desks and keep tabs on the shop fl oor from anywhere. All of this effi ciency starts with two critical items—a mobile de- vice that can connect to the Web and an ERP program like Global Shop to facilitate the communication. “Ultimately, ERP is all about cutting costs and


Direct interfaces for Global Shop Solution’s ERP software to extract Bill of Materials data from design packages like Autodesk Inventor and Dassault’s SolidWorks can save manufacturers time and money.


Photo courtesy Global Shop Solutions


improving productivity on the shop fl oor, especially for job shops and smaller manufacturing operations.” With ERP, shops get better inventory control, more effi cient scheduling, and improved material handling, so management can focus on growing the business rather than merely trying to survive, he added.


Real-Time Access Is Key Linking top-fl oor management with what’s hap- pening on the shop fl oor is a trend in enterprise software, as ERP/MES/EMI developers maximize the value of factory operational data such as overall equipment effectiveness (OEE), cycle time effi ciency, part production counts and machine downtime. “When you think about those technologies and about the top fl oor to the shop fl oor, what we see is people trying to fi gure out how to get to the truth,” said Diane Murray, manager, product marketing, the Mattec MES and Informance EMI software from ERP developer Epicor Software Corp. (Dublin, CA). Epicor’s cloud-based ERP solutions include embedded MES capabilities for small and mid-size


SS26 MfgEngMedia.com


manufacturers. For businesses looking for advanced MES/EMI, Epicor sees growth potential in supporting these more advanced capabilities in the cloud, Mur- ray said. “From the top fl oor to the shop fl oor, every- one has a certain set of questions that they want to answer. They’ve got different questions and different problems,” Murray said. “So the big thing is how do we get to a single real-time version of the truth? We answer that with technology by integrating your ERP, MES or EMI systems so they talk to each other and you get a single real-time version of the truth.” Real-time access on the shop fl oor can be a matter of seconds, compared to purchasing organi- zations, where it might be the same day. “Real time is going to mean different things to different people, and it’s how we address that in technology,” Murray said. “It changes all the time. “People want pervasive visibility. There was a


time when you really didn’t have senior-level executives having shop-fl oor information,” she added. Today’s technologies allow an executive or manager to know not only if a given machine in a particular plant is down, but to also know why it’s down, Murray said.


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