4 Remanufacturing
Sponsored by
Green Point gives compressors new life
Launched this year, Green Point UK remanufactures and repairs compressors. Here, managing director Kevin Glass explains the rationale behind the establishment of the operation.
GREEN POINT UK was officially launched in April 2014 by Bitzer and is based at the company’s UK headquarters in Bletchley, near Milton Keynes. The UK operation joins 24 other global Green Point sites, and specialises in remanufacturing and repairing compressors to the highest OEM standards, covering not only all Bitzer products, but also all other major brands. Green Point UK and Bitzer UK’s managing director Kevin Glass says: “Remanufacturing services for compressors already exist in the UK and indeed there is an established market. We, however, are offering something different in terms of the quality of product and the services that we can offer.
“Green Point UK’s operation follows the same pattern as other members of the Green Point global network and has been set up in response to our UK customer requests and feedback. We pay particular attention to the types of compressors that are most in demand and use to ensure they are always readily available from Green Point UK. We are also the only UK-based operation that can completely remanufacture Bitzer screw compressors.” Green Point UK will enable customers to benefit from all the expertise and experience that the Bitzer organisation offers – but in a remanufactured unit
from small semi-hermetics to the largest screw compressors. These products will sit comfortably alongside Bitzer branded products in the new compressor market and together they will provide complete, competitively priced solutions. The model for the whole Green Point network is based on close co-operation with the Bitzer Group and it uses the processes that have made Bitzer a world leader in new compressor technology. This approach means the highest quality standards, consistent workmanship and close consideration of environmental issues.
Being ‘green’ has always been a core Bitzer principle and this encompasses the entire Green Point operation with all of its environmental practices. By taking in scrap/used compressors from customers and remanufacturing them, Green Point is removing the problem of disposal from the end user.
Central to the operation of Green Point UK is the commitment to recycle all scrap components as well as initiatives such as ensuring all compressor have the highest operation efficiency by vigorous testing procedures.
Green Point UK provides customers with a like for like swap of an old compressor for a remanufactured unit with the
quickest possible turnaround. The initial phase of the operation therefore has centred upon building up stock of popular compressors that are then completely remanufactured and put into stock ready to swap. Phase one is the popular Bitzer second generation compressor range along with the predecessors of the Octagon range and the older BHS range along with the open drive versions. Screw compressors are also in this phase target.
However, the background experience of the Green Point team and knowledge of Bitzer products ensures full awareness of the latest developments in Bitzer technology. Therefore alternative remanufactured compressor solutions may be recommended to meet specific customer needs and based on factors such as environmental concerns and improved energy efficiency. This approach reflects totally the Green Point network’s commitment to environmental responsibility.
The remanufacture of compressors by Green Point UK is a thorough process. It includes the replacement of an existing motor with a brand new one as well as completely new valve plates, bearings, piston rings, bearings and pressure relief valves. The Green Point Quality kit contains all the critical safety, wear and tear parts.
The remanufacture of Bitzer
compressors uses only Bitzer 100% original parts – from the smallest component to the most critical mechanical part. This concept guarantees high performance, reliability and the achievement of product life expectancy. Green Point UK always holds a comprehensive stock of these genuine original parts to ensure fast customer service.
For other brands of compressor, wherever possible original manufacturer parts will also be used or alternatively quality approved pattern parts that meet OEM tolerances and specifications. Quality control is built into the whole remanufacturing process, with batches tested for quality and detailed testing taking place at the end of the complete remanufacturing process. Green Point UK is also looking to acquire ISO 9000 accreditation for its quality procedures. New investments in tooling and facilities at the plant include specialist cleaning/
A supplement to ACR News May 2014 Visit ACR News online at
www.acr-news.com
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