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Abrasive Waterjet Technology PowerUpAd-ManEng913_layout 8/8/13 3:30 PM Page 1


In the last few years, some key advancements in downsiz- ing abrasive waterjet technology have been developed by Pe- ter Liu, senior scientist, OMAX Corp. (Kent, WA), whose work under a National Science Foundation (NSF) Small Business Innovation Research (SBIR) grant culminated in August with OMAX’s release of its new MicroMax JetMachining Center. This machine is primarily aimed at cutting very thin metals used in medical, aerospace and other industries. It features a high-precision 0.1-µm linear optical encoder system, a highly rigid structure, and patent-pending processes for feeding fine abrasive at a constant flow rate. OMAX’s 7/15 Mini MaxJet5i nozzles reach position repeatability of better than ±0.0001" (±2.5 µm) and positioning accuracy of ±0.0006" (±15 µm). While OMAX isn’t the first company with micro abrasive wa- terjet systems, it may be refining the technology to another level. Other abrasive waterjet micromachining systems on the market in recent years include systems from Finepart Sweden AB (Bol- lebygd, Sweden) and Micro Waterjet LLC (Huntersville, NC).


Micro Waterjets Gaining Wider Acceptance Among the barriers to wider use of micro waterjets is changing the mindset of some machine shop owners. “The main obstacle may be in the mindset of precision workshop owners that have recently tried state-of-the-art standard water- jet systems,” said Christian Öjmertz, CEO of Finepart Sweden, developer of the Finecut micro waterjet machining systems introduced in 2009. “The fact that the level of tolerance of the waterjet process now can be 10 times higher than what was available only a few years ago can be difficult to digest. “To be able to obtain fine tolerances with micro abrasive waterjets you need to keep process parameters very stable,” Öjmertz said. “Water pressure variations should be kept at a minimum and abrasives are precision-fed [only 20–30 g/min is used for a 200–300-µm nozzle size]. Abrasive media must be of very fine quality, and we test abrasive for approval to use in the Finecut process. The abrasive media should be free from fine dust as it binds moisture that can obstruct the flow.”


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