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LONDON UNDERGROUND


An ideal solution for rail environments


AEI Cables is daily challenged by clients to provide new cable products to bespoke high performance designs, but usually for very specific applications. Ian Watts, project manager at AEI Cables, believes that, counter to this trend, a new Firetec FRF2 cable has much more diverse potential and ‘the power to maintain the light’. Firetec FRF2 joins the ‘Total Fire Solutions’ family of Firetec cables and is manufactured by AEI Cables in Co. Durham.


O


riginally requested by London Underground to meet it’s


requirements for a flexible two-hour fire resistant cable that was also suitable for use in sub-surface railway emergency lighting installations, AEI cable engineers have designed a cable which met the brief and incorporated many extra features.


The two key fire performance requirements were the fire resistance security of an ‘Enhanced Grade cable’ (BS EN50200 PH120 & BS8434-2) whilst also meeting the exacting fire reactance requirements of London Underground’s Category 1 standard 1-085 Fire Safety Performance of Materials.


Cables meeting BS EN50200 PH120 & BS8434-2 are described as ‘Enhanced’ in BS5266-1 Emergency lighting - Part 1: Code of practice for the emergency escape lighting of premises, BS5839-1 Fire detection and fire alarm systems for buildings, & BS5839-8 for Voice alarms.


What many will not realise is that the samecable performance recommendation is used in BS 8519:2010 Selection and installation of fire- resistant power and control cable systems for life safety and fire-fighting applications (Code of practice). Cables meeting BS EN50200 PH120 & BS8434-2 are specified in BS8519 for a Category 2 Control cable. Effectively this gives a recommendation for the cables which will interface between the fire alarm system and many other systems such as (mechanical) fire engineering kit or equipment. These control cables may be small unprotected cables and may also require mechanical protection.


AEI Firetec FRF2 therefore has the ability to meet applications in all these codes of practice and has been third party certified to BS EN50200 PH120 & BS8434-2 i.e. ‘Enhanced Grade’ & BS8519 Category 2 Control. The AEI Cables fire test laboratory has also successfully tested the cable to Category 3 Control.


Most small fire resistant cables are tested in free air using the BSEN50200 test rig;


42 | rail technology magazine Jun/Jul 13


because Firetec FRF2 was also likely to be installed in containment, AEI successfully tested FRF2 to IEC 60331-3 as indicated by BS5266-1. 8.2.2.(d) in addition to 8.2.2 (b) – this satisfies both the two-hour survival times for an enhanced emergency lighting cable and a cable system. The specifying engineer will find this valuable as FRF2 is likely to encounter both cable route environments in many a railway context. It should not be assumed that a conduit installation will offer fire protection; indeed such an installation environment can compromise the performance of fire resistant multicore cables, which obviously should be avoided.


The conductors of AEI Firetec FRF2 are Class 5 and the complete cable complies with the flex test in BS6500 to 32000 cycles flexing and the high performance compounds deliver a potential 90°C conductor & 450/750V class rating, which many see as ideal in the rail environment.


The cable has been finished in white with a


bold RED legend, which is clear close-up but aesthetically unobtrusive. The cable carries an additional metre mark to assist tracking runs and surveys.


The new Firetec FRF2 cable is therefore attracting interest for multiple applications and its easy installation possibilities.


AEI LSZH compounds compliant with LU 1- 085 have come together to form a fully-flexible high performance cable with unique qualities and abilities. Applications such as emergency and normal lighting circuits, ‘enhanced’ emergency lighting circuits (BS 5266-1), egress signage, temporary power supplies, fire alarm related circuits, help points, amplifier supplies and Category 3 Control (BS8519) circuits have been indicated as systems where Firetec FRF2 may be an ideal solution, especially in the underground rail environment.


FOR MORE INFORMATION


T: 0191 410 3111 E: technical@aeicables.co.uk W: www.aeicables.co.uk


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