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SECTOR FOCUS: METALWORKING FLUIDS


Are you working safely with metalworking fluids?


Matt Bloomer, Technical Services Manager at Q8Oils, outlines legislative requirements in the use of metalworking fluids and highlights some considerations for safe working.


Anyone working with machine tools will be aware of the importance of metalworking fluids. They are a vital part of the metal manufacturing process, providing lubrication and cooling, and can result in more effective tooling and protect and prolong the life of the machine.


Metalworking fluids in use, however, can be hazardous through direct contact with the skin and through inhalation as they can generate a mist during machining operations. Under poor conditions the fluid and the mist can irritate the eyes, nose and throat and lead to health problems ranging from skin disorders to serious respiratory diseases.


In 2017 the UK regulator, the Health & Safety Executive (HSE) launched a proactive inspection programme to focus on areas of manufacturing where workers may be at risk of exposure to asthmagens and/or carcinogens generated during the production process. The HSE wants to ensure that the risks are properly managed and reduce the incidence of serious health effects from exposure. Metalworking fluids have been highlighted as a main area of focus.


Most employers will be aware that they have a duty of care to take adequate measures to protect their operators from harmful exposure. This is enforced by law under the Control of Substances Hazardous to Health Regulations (COSHH) 2002.


20 LUBE MAGAZINE NO.146 AUGUST 2018


What are the main legal obligations?


Under COSHH Regulations, employers must: • carry out a sufficient risk


assessment for workers who come into contact with metalworking fluids


• identify measures to control and reduce exposure • keep records of fluid checks and retain these for five years


• provide a suitable health surveillance programme • keep records of exposure to hazardous substances and employee health records for 40 years


The recommended or permissible level of oil particulates in working environments varies widely by country. In the UK, the HSE withdrew its previous lowest recommended exposure limit (1.0 mm/ m3


)


after cases of ill health were reported following exposure below this level. Research is ongoing and the HSE is committed to improving indoor air quality in manufacturing environments.


HSE Inspections: what to expect


An HSE inspection may sound alarming, but its aim is to assess and highlight areas for improvement. An inspector will look at control systems and consider whether reasonable measures are being taken to reduce exposure. Fluid management processes and record keeping are also reviewed.


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