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3D printing | materials


Filament expands the horizons of 3D printing


The use of 3D printing in final production remains the exception rather than the rule. But 3D printing (often called ‘additive manufacturing’ in a production setting) is nevertheless appearing on a growing number of shop floors. According to PricewaterhouseCoopers, 67% of US manufacturers are using 3D printing in some way, and almost 51% of them are making prototypes and delivering final products using 3D printing. The choice of equipment and systems continues to


grow too. According to Wohlers Report 2017, 97 manufac- turers produced and sold industrial additive manufactur- ing (AM) systems in 2016. This is up from 62 companies in 2015 and 49 in 2014. “These manufacturers are providing interesting products and unprecedented competition in the AM industry,” says time compression expert Terry Wohlers. In addition to that, polymer and compound makers are becoming more active in the arena. Injection moulders are strongly advised to keep a


close eye on 3D printing. Not because it will take away any of their business – it won’t, certainly in the short and medium term—but because by embracing it, they can strengthen their own operations and provide a more comprehensive service to their customers. Let’s have a look at what some of the major material


makers are up to. At K 2016, Solvay said it was strengthening its


Sinterline Technyl polyamide 6 (PA6) offer for additive manufacturing of functional parts using selective laser sintering (SLS) with MMI Technyl Design. This is a


www.injectionworld.com


A rush of filament releases by producers of PC, ABS and PA is making 3D printing a more interesting proposition for injection moulders. Peter Mapleston investigates what is going on


‘predictive simulation solution’ that it says offers a major step towards the design optimisation of 3D printed technical parts. Solvay first applied MMI Technyl Design to a functional 3D printed plenum chamber for the Polimo- tor 2 all-plastics engine project. “The plenum fabricated with Sinterline Technyl PA6 technology could easily perform without failure under real operating condi- tions,” says Matti Holtzberg, designer and leader of the Polimotor projects. “Integrating the 3D printed part with predictive simulation demonstrated all the additional benefits we could obtain to further reduce weight.” Also offering SLS materials is compounder A. Schulman. Last year, it entered into a strategic partnership with 3D printing equipment producer Prodways, which Prodways says will strengthen its laser sintering powder range (it also offers polyamide


Main image: DSM is one the major materi- als groups now offering their polymers in


filament format


May/June 2017 | INJECTION WORLD 45


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