CEM 24 EMISSIONS MONITORING
Continuous fi ne particulate emission monitoring system for low particle concentrations
SICK is one of the world’s leading solution providers for sensor-based applications for industrial applications. The Process Automation business area supplies sensors as well as customised systems and services for analytical and process measurement technology. With intelligent solutions for waste incineration plants, power, steel, and cement plants, for the oil and gas industry, and for plants in the chemical and petrochemical industries, SICK thus makes an important contribution to maintaining an environment worth living in.
Founded in 1946 by Dr.-Ing. e. h. Erwin Sick and headquartered in Waldkirch im Breisgau near Freiburg, Germany, the company is one of the technology and market leaders and has a presence around the globe with more than 50 subsidiaries and affi liates as well as numerous representatives. SICK employs nearly 12,000 people worldwide and achieved consolidated sales of around EUR 2.2 billion in fi scal year 2022.
At CEM 2023, SICK and its Spanish subsidiary will present next-generation technology for particle analysis. From an industry perspective, this is necessary because there are a growing number of challenges associated with the current capabilities of dust measurement technology. For example, due to stricter emission limits imposed by many international environmental authorities, total dust concentrations in industrial plants continue to decline. As a result, the validation of continuous particle
CEM exhibitors release a study on the use of near real-time and predictive systems for air quality management at 102 ongoing operations
monitors with respect to the initial correlation test becomes more diffi cult due to the lower particle load of the fl ue gas streams.
In addition to this, further challenges are encountered when the process conditions change in the stack, i.e., during co-fi ring, change in plant operation (half load / full load), and degradation of fi lter hoses due to small leakages. To overcome the problems in the current dust measurement technology, SICK is developing a serial device for measuring particulate mass and particle size distribution continuously.
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At CEM SICK will present fi eld test data which we have collected with our partner DRAX Power Limited, UK. SICK will also give an outlook on the use of this technology in all industries as an important reference method for monitoring low dust concentrations.
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CEM 2023 to provide a great opportunity to
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meet emission monitoring and control experts Emission control plays a crucial part in the successful operation of various demanding industrial sectors, including municipal and industrial waste incinerators and cement and power plants.
CDL-Tecora are globally renowned specialists in emission control solutions and will be exhibiting their cutting-edge instruments at the upcoming CEM Exhibition in Barcelona.
One of CDL Tecora’s standout products is the DECS dioxin samplers. For many years, these samplers have been the only MCerts certifi ed instrument to use fi lter-condenser technology, with an adsorbing trap on wet gas. DECS is an advanced solution for the continuous emission sampling of Dioxins, Furans (PCDD/PCDF), PCB, and other POPs. The system meets requirements of EN 1948 and USEPA M23 standards.
The DECS system is designed for permanent installation on stacks, enabling continuous sampling from 6 hours up to 6 weeks.
Recently, CDL-Tecora has developed sampling devices such as MECS for mercury sampling. CDL-Tecora’s Mercury Emissions Continuous Sampler (MECS) provides a dependable solution for the continuous emission sampling of mercury that is fully compliant with XP CEN TS 17286.
The MECS sampler is permanently installed on a stack for continuous sampling from 1 hour up to 15 days. The MECS sampler utilises two parallel sorbent traps for sampling. Known volumes of the fl ue gas are continuously extracted through paired, in-stack, pre-spiked sorbent media traps at appropriate nominal fl ow rates.
With MECS sampler, customers can ensure they are meeting regulatory requirements for mercury emissions sampling while also benefi tting from a fully automated, effi cient, and compliant solution.
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Envirosuite, who will be exhibiting at the upcoming CEM Exhibition and Conference in Barcelona, has publicly released a study on trends in the design and use of real-time and predictive systems for air quality management over the last 12 years from anonymised data from 102 of the company’s ongoing projects in this area.
Envirosuite Global Head of Mining Industrial Matt Scholl and Manager EVS Water Chaim Kolominskas authored a paper on the study entitled ‘Uptake and evolution of predictive and near real-time air quality modelling, forecasting and management systems’. The objective was to understand whether a larger dataset of projects could be used to guide how the design and implementation of nearfi eld, near real-time and predictive air quality modelling and management systems can be further improved.
Of the 102 ongoing projects considered globally, modelling- based solutions (39%) and monitoring-based solutions (36%) are used equally, with emission source identifi cation modelling solutions used in 25% of projects.
In terms of usage, when 90 days of usage statistics were considered of the 102 active projects, 74% of interactions with the solution were related to monitoring-based solutions. 16% related to modelling and forecasting and 10% related to emission source identifi cation modelling of some kind.
Co-author of the paper, Matt Scholl commented, “This study has reviewed the approaches of market leading companies, who are applying continuous monitoring and predictive management solutions to improve their environmental performance. It shows that the best solutions are where monitoring supports and validates predictive techniques, which provide operations with suffi cient time to plan and act in advance of problems, rather than responding to them. It all comes together when these systems are linked with systems for operational decision support to translate the information from these solutions into actions, which enable companies to optimize productivity while also delivering great environmental performance.”
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CDL-Tecora continues to provide portable samplers with its highly-acclaimed EmiTest range of sampler systems. The EmiTest Iso is an automatic isokinetic sampler that ensures the accuracy and safety of emissions testing from CDL Tecora; it is compliant with a plethora of international testing methods, including dust sampling, acid and heavy metals, Dioxin, PFAS etc.
CDL-Tecora’s participation in the CEM Exhibition in Barcelona provides an excellent opportunity for industry professionals to discover their advanced solutions. Visitors can engage with the CDL-Tecora team at their booth to learn more about their innovative solutions and discover how their technologies can improve emission control across various industrial sectors.
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CEM visitors to learn how special coating technology can enhance the qualityof process data management
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and analytical precision SilcoTek, who are global leaders in high-performance inert coatings applied by chemical vapour deposition (CVD), will be exhibiting at the upcoming CEM Exhibition and Conference in Barcelona. As a coatings company focused entirely on solving material challenges, SilcoTek will showcase its CVD coating technologies that widely used in scientifi c and industrial technology.
With a dedicated CVD coating facility, SilcoTek specialises in providing custom coating services to help their customers enhance their products and overcome the most demanding material applications. Whether their customers need corrosion resistance, chemical inertness, or another essential property, SilcoTek coatings have always excelled in the most challenging of environments, delivering exceptional results for OEMs, laboratories, and industrial facilities worldwide.
SilcoTek’s innovative CVD coating technologies include the highly reputable SilcoNert® and Dursan® coatings. These coatings render critical fl ow paths inert, ensuring accurate process data and enhanced product quality. By replacing Tefl on® tubing and PTFE coatings, which are often prone to pitfalls such as porosity and delamination, SilcoTek’s inert and corrosion-resistant coatings provide an ideal solution for tough refi nery, petrochemical, and process environments.
An inert and reliable fl ow path facilitates faster response times, better process control, enhanced sensitivity, and precise and dependable detection of trace contaminants that can harm catalysts and adversely aff ect product quality. SilcoTek’s coatings also provide easier system calibration, exceptional corrosion resistance, durability, reliability and consistent performance, resulting in improved environmental, regulatory compliance.
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SilcoTek’s advanced technology also improves laboratory effi ciency. By providing an inert sample fl ow path, analytical components, with SilcoTek’s coatings, avoid interactions between the test analyte and reactive surfaces such as stainless steel, glass, and ceramics in GC applications. This ensures that the entire sample reaches the detector unchanged, facilitating precise and reliable test results.
Furthermore, an inert fl ow path in GC and laboratory sampling systems delivers faster response times, higher throughput, better sensitivity, low levels of peak distortion, improved peak resolution, and reduced sample carry-over and contamination.
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20TH - 22ND SEPTEMBER | BARCELONA, SPAIN
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