Oil Condition Monitoring - Successful implementation of possible components
Introduction to Oil Condition Monitoring Oil condition monitoring plays a crucial role in predictive and proactive maintenance strategies by providing valuable insights into equipment health and lubricant condition. By analyzing various oil properties, maintenance professionals can detect early signs of equipment and lubricant degradation, identify potential issues before they escalate into costly failures, and optimize maintenance schedules/strategies to prevent unplanned downtime.
Over time, the practice of oil condition monitoring has evolved to encompass various techniques and methodologies. These processes typically involve sampling oil from a machine, analyzing its properties, and interpreting the results to make informed maintenance decisions. While some organizations opt for in-house oil condition monitoring capabilities, others rely on third-party service providers for specialized expertise and equipment.
When considering oil condition monitoring, organizations must weigh the pros and cons of using third-party services versus in-house solutions. Third-party providers are known to offer specialized expertise, state-of-the-art equipment, and streamlined processes, but depending on the number of samples tested, using these providers can come with high costs and delayed reports. In-house solutions provide signifi cantly faster results and therefore greater control and fl exibility but require investment in equipment, training, and ongoing maintenance. With that said, innovations in condition monitoring technology have meant that in-house oil condition monitoring capabilities now stand out as the superior choice for organizations seeking control, precision, and integration within their maintenance operations.
THE NEXT ERA of Oil Condition Monitoring: eralytics all-new ERALAB OCM
ERALAB OCM offers a range of easy to use, rugged and accurate oil analyzers. Paired with the advanced ERASOFT OCM software solution – the heart of ERALAB OCM – it facilitates the development of a successful in-house oil condition monitoring program. This is the key to a modern oil analysis that offers an all-inclusive carefree package for monitoring machine health.
The key to modern oil-analysis is our RDE-OES spectrometer ERAOIL measuring contaminations, and additives in lubricating oils inside engines, transmissions, hydraulic systems, and gear boxes. Its unique design includes a built-in PC, touchscreen, sharpening device, and ventilation system. The ERAOIL RDE-OES spectrometer measures up to 32 elements in 30 seconds with sub-ppm LOD.
ERAOIL
With the portable FTIR spectrometer ERASPEC OIL, detailed lubricant and diesel fuel analyses are carried out fully automatically in seconds. It is the analyzer of choice for monitoring degradation, additive depletion, and contaminations. In addition to direct trending and spectral subtraction analysis according to ASTM, DIN and JOAP methods, ERASPEC OIL allows for the fast and simple determination of TAN and TBN.
ERASPEC OIL ERAVISC X
The compact and most robust kinematic viscometer ERAVISC X with its revolutionary capillary viscosity cell is a real game changer for high-precision kinematic viscosity testing at any temperature between 15 °C and 100 °C. The latest Peltier technology enables automatic, high-precision measurement of viscosity within 60 seconds with the option of determining the viscosity index. The unique design of the ERAVISC X additionally includes eralytics’ x-oscillating metal U-tube density meter module that allows for simultaneous ASTM D4052 density testing with 5-digit precision.
The world’s smallest ISO 4406 laser particle counter ERACOUNT XS is the analyzer of choice for fastest particle measurements with laboratory precision directly in the fi eld. At the push of a button, the laser-based analyzer measures and displays the ISO 4406 particle size channels ≥ 4 µm(c), ≥ 6 µm(c) and ≥ 14 µm(c) – all within 60 seconds using only 10 mL of sample. If connected to one of eralytics’ other OCM analyzers the ERACOUNT XS even offers detailed counting and scaling of all eight ISO 4406 particle size channels. The instrument is calibrated according to the international standard ISO 11171 and traceable to NIST standards.
ERACOUNT XS
The ferrous debris analyzer ERATEST FERRO is a mobile and battery-operated measuring instrument for determining the total content of ferromagnetic wear particles in oils or greases samples within only one second. The instrument operates according to ASTM D8120 and provides the precise concentration in ppm of magnetizable debris with only 2 mL of sample.
ERATEST FERRO Getting the process right is a key value for success
The software solution ERASOFT OCM from eralytics supports companies to proactively monitor the condition and longevity of their lubricating oils and their assets. ERASOFT OCM allows maintenance experts to collect, analyze, and interpret oil analysis data effi ciently and in real time. The easy-to-interpret results and reports facilitate prompt, proactive maintenance actions. ERASOFT OCM offers the easy integration of all eralytics OCM analyzers such as the RDE spectrometer ERAOIL or the infrared spectrometer ERASPEC OIL. It seamlessly connects to a company’s own LIMS system and to third-party analyzers, providing instant shareable results that support rapid decision-making. With the ERALAB OCM analyzer portfolio, eralytics offers the right solution for every stage of in-house oil condition monitoring.
More information online:
ilmt.co/PL/9kKk
For More Info, email: email:
For More Info, email: email:
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www.eralytics.com
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