IMTS Pavilion: Metalcutting
productivity. Seven models of Mazak multitasking machines will feature the Mazatrol Smooth X CNC Control. "Smooth Technol- ogy" is characterized by being extremely powerful, as well as user and ergonomically friendly," said Papke. “Retiring workers and an overall skills shortage creates a need for capital equipment that boosts the output of a shop's existing workforce," said Papke. “And the incorporation of au- tomation to do so doesn't necessarily mean that the machine has to be the most sophisticated. It might mean that a faster machine or a machine that combines processes, like turning and milling or includes automation like barfeeders and pallet changes is what is needed.”
Mazak's Smooth Technology weaves together design of their high-end mul- titasking machines, new application- driven software, and the powerful new Smooth X Control to provide high levels of pro- ductivity.
our message. We will also highlight market segments dedicated to electonic information and communications technology [ICT]." Die/mold, medical and dental applications will also be shown. “We will demonstrate our milling machines where most ad- vantageous, concentrating on high-performance five-axis mill- ing, high-speed machining for mold/die. Machines on show will include the Mikron HS 200-ULP, our smallest Medtech machine, the Mikron HPM 800-U for aerospace, and Mikron HSM 400 ULP for die/mold applications,” said Fletcher. On the self-contained automation side, the full five-axis Mikron HPM 800U through its integrated pallet changer and tool magazine options can accommodate up to 210 tools. De- signed for the production of tools, molds and high-value parts, the HPM 800U features a sturdy and compact design with a large working space.
System 3R automation will also be featured in the booth, with a focus on the new Transformer modular automation system. Tying everything together will be MTConnect function- ality, with GF Machining Solutions showing how this standard- ized protocol makes it easier to control, monitor and improve production systems. The newly introduced Transformer modu- lar automation solution can easily be integrated with a single machine, but can also be seamlessly expanded to include up to 12 machines within a cell. The system accommodates a wide range of machining technologies and simplifies unifying diverse machines into a highly efficient production cell.
At IMTS, among the Mazak machines that will be seen for the first time are the Horizontal Center Universal 4000 and 5000, Integrex j-200S, Integrex e-1600-V10S, Quick Turn Uni- versal 300 MY, and Quick Turn Universal S-220 MY. Mazak will pair several of the machines it demonstrates with different types of automation, including twin-pallet changers, gantry loaders, an articulated robot cell, and the company’s Palletech automa- tion system. Its VIP partners will showcase their third-party tooling, software, inspection, and other devices on machines.
Flexible, Compact, Modular Automation
GF Machining Solutions (Lincolnshire, IL) will demonstrate automated machines that are capable of overcoming skilled labor shortages by leveraging advanced technology. “Our exhibit will be divided into four segments with one dedicated to automa- tion and System 3R,” said Glynn Fletcher, president, GF Ma- chining Solutions. “Automation is going to be a very key part of
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ManufacturingEngineeringMedia.com | August 2014
Sensors, Software Offer Adaptive Machine Control Michael Huggett, president, Hwacheon Machinery Amer-
ica Inc. (Vernon Hills, IL) points out the growing emphasis on adaptive software driving machine tools. The combination of sensors in the machine structure and software allow users to operate much more efficiently, saving time and producing better quality surfaces.
“Our moldmaking machine tools feature standard integrat- ed software developed by Hwacheon for thermal displacement control and compensation. We’re not only thermally measur- ing the machine throughout its use, but we’re using the infor- mation collected to dynamically verify and control accuracy. We are able to control the kinematics of the machines for con- tour machining, allowing us to optimize machine performance for roughing, semifinish, and finish machining without going back and forth through a number of different programs.” While software development is extremely important at Hwacheon, the structure of machines is essential as well.
Photo courtesy Mazak
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