COVER STORY FEATURE
OTHER SYSTEM CONSIDERATIONS The LTC4120-based wireless charging system can charge a battery at 400mA across an impressive gap. Lithium-based rechargeable batteries power many handheld applications and both 1S (nominally 3.7V) and 2S (nominally 7.4V) Li-Ion packs are common. Extended cycle life and improved safety features are creating significant market space of LiFePO4
batteries as well. Furthermore,
there is a wide variety of target charge voltages within these battery packs as customers fine-tune the tradeoffs between initial battery capacity, cycle life and retained capacity over time. To accommodate this variety, the LTC4120 does not need any additional circuitry to charge 1- and 2-cell Li-Ion batteries as well as 1-, 2- and 3-cell LiFePO4
batteries. Charge current can be
found in an application note on Linear Technology’s website. When choosing a transmitter, several factors should be considered. Is transmitter standby power (when a receiver is not present) important? Does the transmitter need to differentiate between a valid receiver and unrelated foreign metal objects? How sensitive is surrounding circuitry to EMI? The basic transmitter is a very simple
and inexpensive solution. Due to passive resonant filtering, the spectrum of EMI is well controlled at the fundamental transmitter frequency (about 130kHz). However, it transmits at full power whether an LTC4120-based receiver is present or not. Therefore, its standby power is relatively high. It also does not differentiate between an LTC4120 and foreign metal objects and can cause unrelated metal objects to warm up through induced eddy currents. Two off-the-shelf production
transmitters can be purchased from PowerbyProxi: Proxi-Point and Proxi-2D. Transmit distance and alignment tolerance performance of these transmitters is virtually identical to that of the basic transmitter. However, these more advanced transmitters can detect whether a valid LTC4120-based receiver is present or not. This feature allows them to reduce standby
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power if no receiver is present and terminate power transmission if unrelated foreign metal objects are nearby.
Due to the high efficiency buck
switching topology of the LTC4120 charger as well as the DHC technology, overall system efficiency is about 50 – 55%. To calculate this value, divide the battery charge power by the DC input power to the transmitter. Overall efficiency is very dependent on
coupling and load. When charging a single-cell Li-Ion battery at 400mA, the components on the LTC4120-based receiver board stay within 10ºC of ambient temperature. The LTC4120- based receiver can be seen in Figure 3.
Figure 2: Shows the amount of battery charge power received by an LTC4120 wireless power receiver as the separation and the center-to-center alignment between the transmit coil and receive coil is varied
programmed from 50mA to 400mA while charge voltage can be programmed from 3.5V to 11V. In addition to a built-in constant- current/constant-voltage charge algorithm, the LTC4120 includes multiple battery safety features. A termination timer safely ends a charge cycle. While an NTC input provides battery temperature monitoring and automatically suspends charging during unsafe temperature conditions. Two charge status pins provide charge cycle and fault status information. Wireless charging can add value,
Figure 3: The LTC4120-based receiver
reliability and robustness in many different types of applications. It is important to consider how much power is required in the application as well as how far that power must be transmitted and with what kind of alignment tolerance. Determining how to deal with the worst-case condition of maximum load power with minimum coupling between the transmitter and receiver is often the easy part. Managing additional available power
during low load or no load conditions with maximum coupling can be challenging. To help address this challenge, Linear Technology has developed the LTC4120, a new IC that provides everything required to make a compact and highly efficient wireless power battery charger. Its DHC technology enables a very wide transmit distance as well as superb transmit to receive coil alignment insensitivity. LTC4120 is a key component in a robust contactless charging system.
Linear Technology (UK) Ltd.
www.linear.com 01628 477 066
Enter 200 MICROMATTERS | SPRING 2015 11
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