Ferrous Charge? T
What’s in Your Eugene Muratore, Rio Tinto Iron and Titanium America, Chicago, Illinois Inside This Story
• Learn the different residual levels you can expect in your charge materials.
• Control your residual levels by working with your supplier and properly diluting your charges.
• Understand the market for steel scrap and how it will affect your operations.
he resources metalcasters can use as charge materials for ferrous melting are stable and limited. The worldwide demand for iron units does
not appear to be decreasing, with the greatest demand coming from devel- oping nations such as China, Brazil, Russia, Turkey and India. The entire steel scrap market is
complex and not easily predicted, but prices are most likely to remain firm for all iron units, and residual levels in steel scrap will not be reduced (see sidebar “Examining the Steel Scrap Market” for more information). It is
more likely that with increased demand for higher strength levels and higher strength to weight ratios, residual levels will increase. To combat this increase, it is im-
portant that metalcasters have a full working knowledge of what is in their charge materials.
Charge Options When selecting charge materials for
iron and steel castings, it is imperative that revert (home scrap or returns) be utilized in the charge makeup. These returns are of a known makeup, hav- ing been analyzed during production.
36 MODERN CASTING / February 2011
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