In order to bring effective, 24/7, condition
monitoring to all sizes of business, Turck Banner has introduced a self-contained, pre- programmed, starter kit for vibration and temperature monitoring – at less than £600. The kit is designed for the first- time user with everything included to monitor one motor and receive warnings before failure. However, as it uses the same controller as the company’s large condition monitoring systems, there is no compromise in performance, or the capabilities to expand into a large scale monitoring system integrating in to exiistinsting loca anall and c
cloud networks. The IP67 control module does not require
a cabinet and connects wirelessly to the sensor, which is easily mounted on a motor, pump or fan, with the magnetic mounting
bracket included in the kit. Once connected, the controller monitors the
running vibration and temperature of the motor and sets a baseline operating range. From this baseline, the controller intelligently establishes warning and alarm alert levels for this motor. The current motor condition is displayed on a web interface as a Green, Amber or Red icon, with all the historical data shown at the touch of the icon. The web interface allows remote condition display from any browser on any smart phone, tablet or PC. When this is combined with text alerts, maintenance personnel have instant access to the condition monitoring system whenever they need it. In this configuration the only other thing required is a data sim – nothing more to do, nothing else to pay. The starter kit
has numerous expansion possibilities. Up to 40 wireless
sensors can be
connected to a single starter kit; the controller is pre-programmed for the 40 sensors. The customer is not locked into the pre-programmed cloud configuration. At any time, the controller
can be connected to local networks, SCADA, PLCs or other cloud systems. This allows external data gathering, analysis, and integration into existing systems, such as DCS or CMS. A monophase current monitoring sensor, which
indicates winding failures, stator faults, rotor bar or end ring faults, curved shafts, or overload conditions, is also available to complement the vibration and temperature sensors. A solution kit is also available which comprises: the wireless co s
controller, touch
screen HMI, power supply and interface in a wall mountable enclosure. This is also pre- programmed like the starter kit and is ideal for users wanting local visualisation and analysis. You would think that monitoring rotating
devices to enable scheduled maintenance, avoiding the cost and inconvenience of unplanned down-time, would be an easy thing to sell, especially as it usually pays for itself with the first motor failure. However, the thought of vibration algorithms, processing systems and integration into existing wiring is enough to put anyone off. This new starter kit from Turck Banner removes all the concerns users may have before embarking on the condition monitoring route. The simplicity of the system truly makes condition monitoring as simple as a check engine light.
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