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28 | Country Focus: France


SUMMARY


■ Ducerf has invested €2.7m on a new debarking line


■The productivity gain is estimated at around 10%


■The line can process logs up to 1.1m in diameter


DUCERF INVESTS IN DEBARKING


The French hardwood specialist says its latest mill upgrade boosts product quality and improves environmental performance and operator safety. Mike Jeffree reports


As part of an ongoing “comprehensive industrial modernisation programme” worth €50m, French hardwood specialist Ducerf has invested €2.7m on a new debarking line. The development at the company’s


Vendenesse-lès-Charolles plant is backed with support from France’s 2030 industrial development strategy through its SCB Wood Construction Systems programme. The new technology, says Ducerf, is “designed to strengthen industrial performance while integrating environmental and human challenges”. It is capable of processing logs up to 1.1m in diameter and according to the company will streamline production flows at the mill, improve debarking quality and drastically reduce maintenance requirements. At the same time, it is designed to also improve operator working conditions and enhance the site’s environmental impact.


Conceived as the backbone of the sawmill, the new debarking line plays a central role in the modernisation of Ducerf’s log yard and site organisation.


“The old debarking line was over 20 years old. It was time to invest in a more efficient tool, capable of supporting our increased capacity and market expectations,” said Jean-Marie Ducerf, deputy director of Ducerf Group. “The investment project has taken up the time of 12 people for more than six months. It’s important for us and fully aligned with our modernisation strategy. It allows us to gain fluidity, increase our production capacity and better meet our customers’ needs. We estimate the productivity gain at around 10%.”


Thanks to its tenfold improvement in storage capacity – going from six to 60 bundles stored on the decks – once the decks are loaded, the log yard forklift operator


can then focus on other tasks. Automated pacing allows logs to be distributed according to destination at the mill and guarantees continuous feeding of each sawmill station. “The entire site thus gains in fluidity and responsiveness,” says Ducerf. “Additionally, the ability of the line to process logs up to 1.1m in diameter, compared to 80-90cm previously, expands production capabilities.”


Another technical advance is the integration of a butt reducer, which corrects the flared bases of trunks to obtain straighter and more cylindrical wood. This limits waste in the sawmill, helping avoid unnecessary sawing. It also improves stacking of wood in dryers and on trucks. “The result is more space, less energy consumed, and consistent quality,” said Ducerf. Where the old debarker required regular corrective maintenance due to recurring breakdowns, the new system is designed to require just occasional greasing and preventive maintenance, allowing production to run continuously. “We have clearly gained productivity and, since we no longer have to intervene on debarking, we can focus on other sawmill installations, like the dryers,” said Florian Anamoutou, Ducerf Group maintenance technician. “And the wood arrives cleaner, straighter, the boards are better machined, better stacked. Everything is more fluid right to the factory exit.”


Above left: Ducerf’s debarking line Above right: Debarked boules TTJ | July/August 2025 | www.ttjonline.com


The control cabin, he added is soundproofed and air-conditioned to guarantee a more comfortable working environment, summer and winter. For operators, the design means “less noise, less stress, and optimal visibility of operations”.


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