Courtesy of Ecofluide Filtration Equipment. Continued from page 14
Proven Results Quaker 2PAQ is running in 37 central systems globally – some for nearly five years – in the automotive and heavy equipment manufacturing industries as well as their component suppliers for brakes, engines, gears and more. Customers have achieved dramatic annual savings.
Here is one example: A major global manufacturing subcontractor of innovative braking systems for the automotive industry was looking to improve machine performance, reduce overall cost, and reduce waste of machining fluids. Quaker implemented 2PAQ in four central systems in the customer’s facility. The change brought a quantified savings of €54,000 (approximately $73,800) in fluid related costs to the largest of the central systems.
Documented Annual Cost Savings Waste Treatment:
Biocide Additions: Top-Ups:
€35,000 to €38,000 €1,000
€18,000
An interview with 2PAQ product manager, Laurent Ilievski: Converting to the 2PAQ technology.
Q: What does the conversion to 2PAQ entail? A: Generally there are limited investments needed to make the conversion to 2PAQ. Many customers are already equipped with large centralised systems and the associated equipment. However, some may need to invest in equipment to recirculate the cleaners into the central systems. Q: Can customers top off their existing system with 2PAQ products or do they have to run down or drain the current system? A: You don’t have to drain the system or waste what is in inventory as long as the existing material is chemically compatible. Quaker can help run tests to ensure the current products are compatible with 2PAQ. So far, we haven’t experienced any compatibility issues with a customer’s current systems.
Q: How do customers learn how to create solution ratios for the different phases and for different applications, metal types, etc.? A: Creating the proper ratio is not difficult and the process is not really different from choosing an appropriate coolant. Quaker’s technical team works together with the customer – providing training and support to ensure the proper makeup of the emulsion. Our technical team is generally on-site for all our customers managing large centralised systems and lab tests are available, when needed.
What is Resource Efficient Manufacturing (REM)?
• It is a strategy that seeks to reduce the environmental footprint of industry by doing more with less and finding viable reuse and recycling technologies to conserve material inputs.
• REM is about good ecology and it is good for business, as well. Numerous studies show the positive correlation between resource efficiency and competitiveness. REM has become a key strategy for companies to save money and reduce the environmental impact of their operations.
• The REM concept is well established in the EU where companies are given targets by government regulatory groups. It is taking root among large-scale manufacturers across the globe.
* Laurent Ilievski works at Quaker European Operations in France. He is a global expert on cutting and grinding fluids with 20 years experience in that field.
LINKS
www.quakerchem.com
www.ecofluide.com
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LUBE MAGAZINE No.110 AUGUST 2012
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