machine. X-axis motion is powered by rack-and-pinion drives on both rails, while Y and Z axes are driven by large-diameter ballscrews, with a counterbalance and brake on the Z. ME For more information on MAG, go to www.mag-ias.com or phone 859-534-4685.
Med Cell Packages Five-Axis Automation
R
oboDrill Med Cell from Methods Machine Tools Inc. (Sudbury, MA) is a complete pre-engineered, fully-
integrated production machining cell that automates loading and unloading of medical device parts. The FANUC RoboDrill machining center is at the core of the system. The Med Cell has full five-axis machining capability and is well-suited for medical machining applications including short-run production of parts in a variety of materials from stainless steel to titanium.
The compact Med Cell is designed for simple installation,
fast setups and changeovers, operator safety and production flexibility. Featuring an integrated macro chuck, the Med Cell enables different parts to be mounted on the same universal chuck base for maximum versatility. The Med Cell is easily con- figured to handle virtually any part that will fit in its 6" (152.4- mm) vise or chuck. The workpiece is pallet-mounted, ensuring that parts remain perfectly aligned when moved through other production operations. The Med Cell incorporates a compact, custom-engineered drop trunnion rotary table that positions the table faceplate close to the RoboDrill table surface, providing increased rigidity and enhanced accuracy. With a fully integrated FANUC six-axis robot, the Med Cell automates loading and unloading and minimizes or eliminates a long list of production problems. The high-speed six-axis FA- NUC LR Mate 200iC Robot comes complete with grippers, a teaching pendant, and several easily customizable programs. The package also includes fully-interfaced inbound and out-
In aerospace. Part — aircraft engine component Tool— MTSH HARDCUT Mini Mill-Thread Material— Inconel Result— Went from three holes per part to 122 without breakage or rework.
In fluid power. Part— pump component Material— 300 Series stainless steel Tool— CMT –Vertical Mill-Thread Result— 3x tool life with 66% reduction in cycle time vs. single point insert.
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The notch-free nut design of our Mega Micro Chuck prevents vibration at high speeds for superior bal nce and concentricity. It not only eliminates whistling noise and coolant splattering, but also assures increased strength of the nut itself. The super slim taper design of the body offers added strength for micro end milling, and reduces interference in long reach applications.
TREME results 888-628-5030
Learn about more common misconceptions and productivity Truth solutions at www.bigkaiser.com/truth or call 888-866-5776.
We’ll improve your most demanding applications or we’ll take back our products – Guaranteed. Visit us at booth #W-1600
The Truth Is: A probe may be an effective way to verify tool lengths between cuts, Whirling tools
Part— dental implant Material— Ti6AL4V ELI Tool— SRW Thread
but it is not the most efficient way to set your tools. A “guess-and-check” pr cess for making adjustments wastes valuable cutting time. A Speroni MAGIS Tool Presetter can verify runout, measure length, diameter, radius, and other geometries using measuring icons, and it can also inspect tools for wear. Spend less time adjusting and more time cutting.
Result— Obtained high precision thread and finish in targeted cycle time.