Manufacturing Systems for Precision Metal Components


Turning Down the Costs VL 2 PICK-UP VERTICAL TURNING MACHINE


Increased productivity while minimizing the fl oor space required that is what you get with the vertical, fully automated VL 2 turning machine from EMAG.


This is where it all comes together, this CNC vertical turning machine requires very little fl oor space, is easy to operate and loads itself with an integrated automatic loading system. The user can set up the machine in a single step without the need for robots or portals. High quality components and typical EMAG vertical machining also ensure superior machining quality.


Conclusion: An extremely productive vertical turning machine with high quality components which is very fl exible to use.


Vertical machining: substantially increases productivity


100 % 120 % 140 %


20 % 40 % 60 % 80 %


0


Manually loading a horizontal turning machine


Automated horizontal turning machine


EMAG VL 2


EMAG VL 2 P


+ 15 % + 30 % 53 sq ft AUTOMATION


USING MINIMUM FLOOR SPACE


Overview of the VL series 3.9


Maximum workpiece sizes


VL 2


X- / Y- / Z- axis travel


Main drive unit


5.1 VL 3 VL 5


9.8 VL 7


Max. number of revolutions 6,000 min-1


25.6 / 3.9 / 15.7 in 15.7 / 2.0 / 7.9 in 26.0 / - / 11.8 in 33.5 / - / 12.4 in 19.5 kW / 75 Nm 24 kW / 158 Nm 28 kW / 300 Nm 45 kW / 775 Nm 7,500 min-1


4,500 min-1 3,400 min-1


13.4


EMAG VL 2 P: the Idle Time Killer


Short idle times: the VL 2 P stops just 1.5 seconds for the workpiece changeover. Two working spindles are used for this purpose: while the fi rst spindle machines one workpiece, the second spindle loads itself automatically using the pick-up method.


The machine is great when it comes to workpieces that require short machining times. The main crite- rion for assessing the economy of a machining process is the ratio between machining time and idle time.


2


5.9


5.7


6.9


6.3


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