all products. Lastly, the integration of weighing and packaging solutions is vital; these should be capable of operating in unison, with modern vertical form, fill, and seal technologies that can package up to 250 bags per minute, optimising efficiency and throughput.
Hygienic design:
Hygienic design and compliance are crucial considerations for jelly and gummy producers. To ensure superior product safety, they should seek out equipment with simple stainless-steel constructions that meet the highest hygiene and safety standards, including ATEX. Such equipment must be easy to clean, access, and maintain, facilitating efficient cleaning procedures at the end of shifts or during changeovers. The systems must adhere to the following standards: •
Current Good Manufacturing Practice (cGMP) quality standards
• • •
alternatives. The use of resource-efficient starch conditioning technologies is also critical; these should include the use of steam to heat air (dryers), chilled water to cool air (coolers), and systems to capture airborne starch (dust collectors). Furthermore, mogul technology needs to be robust enough to operate continuously, 24/7, without fail.
Manufacturers of jelly and gummies must be afforded the flexibility to select distribution solutions that align with their unique requirements, whether these involve vibratory or horizontal motion technologies. Finishing solutions, on the other hand, should be universally compatible, ensuring consistent and precise coverage across
CE quality standard for correct electrical configuration
International Organization for Standardization (ISO) Eligibility Criteria
Food and Drug Administration (FDA) quality standards.
• EU ATEX explosive zones • US IECEx • HAZLOC codes
Sustainability:
The final consideration aligns with the priorities of confectionery manufacturers – how to conserve resources while enhancing sustainability. It is advisable to seek mogul designs that aim to minimise starch waste by integrating enhanced insulation and closed systems, thereby reducing the need for cleaning with compressed air. This approach not only leads to cost savings but also fosters sustainable practices within the confectionery production process. To further reduce resource consumption
Flexibility in production, facilitated by mogul technology known for its versatility, allows manufacturers to produce a diverse range of products”
in the packaging process, food producers might consider the adoption of single- serration jaws for sealing. These jaws are effective in decreasing the usage of biaxially oriented polypropylene (BOPP), a recyclable yet non-biodegradable material. For instance, single-serration jaws facilitate a saving of 5 millimetres of material per seal. In VFFS systems capable of producing 150 bags per minute, such savings amount to 2.26 million bags per month. In a scenario where a factory operates 10 packaging lines for at least 12 hours daily, this equates to a saving of nearly 390 kilometres of film each month. As the confectionery industry navigates the dual challenges of evolving consumer preferences and combatting climate change, these five key considerations offer a roadmap for jelly and gummies manufacturers to adapt and thrive. By focusing on high output, flexibility, integrated solutions, hygienic design and sustainability, producers can meet the demands of modern consumers while minimising their environmental impact, ensuring that the sweet taste of jellies and gummies continues to delight consumers responsibly.
KennedysConfection.com
Kennedy’s Confection March 2024
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