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FEATURE AUTOMATION PLATFORMS automatIon platform
IntroducIng a decentralIsed
With Vario-X, Murrelektronik is offering the first completely decentralised automation platform that brings devices into the field without
control cabinets. Combined with a Digital twin, Vario-X is said to save
Vario X is a modular and highly flexible automation platform with which all automation functions can be implemented completely decentrally, without control cabinet architecture, for the first time
G
rowing digitalisation, shorter development cycles, increasing customer requirements and a shortage of skilled workers mean
the world of automation is changing at breakneck speed. Murrelektronik, however, claims to have the answer to all these requirements: Vario-X. This is a modular, highly flexible, automation platform that allows all automation functions to be implemented completely decentrally (i.e. without a control cabinet) for the first time. Vario-X brings sensors and actuators directly
into the control environment and ensures reliable voltage, signal, data management and the seamless integration of decentralised servo drives. At the heart of Vario-X are robust, IP65 rated waterproof and dustproof modules, which include power supplies, controls, disconnect switches, safety technology and I/O connections. They can be easily assembled side by side on a rugged backplane with integrated mechanical mounting profiles. Once assembled, the Vario-X solution can be
easily attached to all common mounting systems without further protection and, in extreme cases, is rugged enough to be stepped on without damage. Equipped with a multicore CPU, Vario-X can meet all control requirements and be easily integrated into all higher-level Industrial Ethernet networks as an open control platform.
fast InstallatIon
The installation and cabling of devices is plug-and-play with standard M12 and MQ15 connectors, eliminating wiring errors and reducing assembly time. This also eliminates expensive and time-consuming installation work in the control cabinet – like populating components, stripping and landing wires, labelling and grounding individual components. To extend the modular concept for machine
2 DESIGN SOLUTIONS MAY 2022 8
time and money in all project phases – from planning, installation and operation, to service
control, additional stations can easily be distributed around the machine and connected to each other, such as adding an additional power supply to support localised servo motors. Likewise, remote IO modules can be connected directly to Vario-X to process and control sensors and actuators without a backplane or cabinet I/O. This limits control hardware variants and vastly streamlines the cable architecture. “Vario-X offers 100% decentralised, cabinet-
free, automation,” says Olaf Prein, head of Global Business Unit Automation at Murrelektronik. “Our automation platform ensures modular and transparent processes, higher added value in all areas of your company, and consequently more competitiveness and profitability in machine and plant engineering. Thanks to the integrated installation concept alone, Vario-X shortens a machine installation by around 40%.”
effIcIency
According to Murrelektronik, Vario-X is driving forward the electrification of manufacturing processes and offers a more efficient alternative to pneumatics. With an efficiency of only 10-20%, too much
energy is wasted by using compressed air as an energy source. Replacing pneumatics with electrics – swapping an air cylinder with a servo motor – brings advantages to all those involved: the engineer who can reduce the inefficient, low resolution and relatively expensive pneumatics in his machine; the production planner who can focus on one physical energy source – electricity; the employees who can operate in a quieter environment; and a reduction in energy use to help our planet.
dIgItal twIn Vario-X is not only a collection of backplanes,
modules, cables and I/O. A system automated with Vario-X has a digital twin right from the start: a portable 1:1 image of the virtual system that contains all the functions and parameters of the physical system – even in the design phase, before even the first mechanical component has been ordered or assembled. For this purpose, Murrelektronik creates a
kinematic of machines and systems in a unique software, where movements and processes can be simulated. With the digital twin, the same virtual kinematic is then run to control the real machine. The digital system can also be ‘placed’ directly into the manufacturing process with augmented reality (AR) on a mobile phone or tablet, so that all movement sequences and functions can be viewed virtually while assembling the machine or in production. Prein explains: “All this reduces the assembly
and commissioning time many times over, because many problems that are discovered during assembly do not even occur.” In addition, assemblers can use the digital twin as a ‘3D blueprint’, for example via augmented reality app or virtual reality glasses. This often works much faster than understanding a plan drawn in 2D. “With Vario-X, we are providing the answer
to the pressing questions and challenges of production, plant and installation planning in automation technology,” concludes Prein.”Vario-X helps to avoid ‘silo-driven’ planning and to break up static planning processes. In addition to the agile development processes, this consistent focus on customer needs has made a decisive contribution to the development of Vario-X.”
Murrelektronik
www.murrelektronik.uk/gb/highlights/
vario-x/
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