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Materials Shape memory alloys versus shape memory polymers


Metal alloys such as nitinol were shape memory alloys studied prior to shape memory polymers, but polymers have several advantages over the alloys. They can increase in size a lot more, for example, doubling in size versus around a 5% increase for nitinol. Such size increase means more complex geometries can be designed for a variety of applications.


The SMPs also have a softer feel with a rubbery consistency that could mean they are less likely to damage surrounding tissue when used in biomedical devices, although in such applications it is vital that thorough tests are carried out regards safety. Shape memory polymers also have a much lower cost, a lower density, and are easy to process than shape memory alloys. In addition, they can sometimes exhibit superior


mechanical properties when compare to shape memory alloys. Source: British Plastics Federation


can store a temporary shape above a certain temperature. For example, some SMPs remain stiffer and locked in place when cooler, but then melt on heating so they can relax into their original form. The ability to engineer a myriad of different shapes and a vast range of triggers – heat, electric charge, magnetic field, light and water to name a few – offers huge potential for use within the human body.


A tuneable advantage


In medical devices, the reason SMPs are emerging as an important class of materials is that they could simplify some medical procedures, support minimally invasive techniques or give rise to entirely new treatment modalities. “We are starting to see applications that derive from many externally applied stimuli, not only light and heat, and that can perform functions in the surgical environment,” Hardy explains. A combination of low toxicity and high tuneability, plus the potential for biodegradation and resorption are what make SMPs suitable for use inside the body. As well as being responsive to thermal triggers, they can change form because they contain hydrolytically or enzymatically sensitive bonds, meaning they respond to water molecules and the activity of enzymes respectively. Biodegradable SMPs are in use or under examination for use in areas such as embolisation, tissue engineering, wound closure, drug delivery and stent implants. “The low-lying fruit is sutures, which can be sewn in and then swell to fix in position. Later, you can apply the stimulus to remove them or break them down,” says Hardy. “Now, we are starting to explore splints and stents and even tools to guide devices into an area within the body using, for instance, a hook made with an SMP or shape memory metal,” he adds. “An example could be a device for inserting a catheter using microsurgery through an incision. The hook could be guided by SMP properties using triggers in the catheter, such as feeding in light or electricity through an optic fibre or wire.” Already, there is a long list of medical SMP applications under investigation. That list includes bond defect fillers, aneurysm occlusion devices,


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cardiac valve repairs, clot removal devices, endoscopic surgery sutures, vascular stents, kidney dialysis needles, pharyngeal mucosa reconstruction, and even tools to conduct surgery inside living cells.


The next step in sophistication The success of these applications is dependent on the use of stimuli that trigger the SMP to take its original form. Most common are physical triggers, such as temperature, UV light, electricity or magnetic fields. But there are also chemical triggers – water, solvents, biological agents and changes in pH level. In their latest iteration, some SMPs are responsive to multiple stimuli. These ‘intelligent SMPs’ can perform different functions depending on the trigger and are created by complexing polymers and composite materials with different properties like degradability, electric conductivity, magnetic conductivity, energy storage and antibacterial properties. Each stimulus has its own advantages. For instance, using electricity means the current is tuneable, so applying a different voltage results in a different degree of deformation, which offers more precise control. At Lancaster University, Hardy’s lab is taking the sophistication of SMP applications to the next level using an upgraded nanoscribe – a 3D printer using near-infrared light – to print electronic circuits inside the polymers. “We are taking transparent SMP matrices and swelling them with monomers, then essentially printing an electronic circuit inside a polymeric matrix,” he says. “So, we can print something with contact pads on the surface, and wires through the polymeric matrix, which then protrude on the other side. We can print inside an SMP in its fixed or elastomeric state, print inside, transform it to make it easy to implant and then expand it to assume a shape in a specific space within the body.” The research is currently focused on bioelectronics and biophotonics, he adds, as there are all sorts of electronic interfaces in the body. This opens up the possibility of devices that can target nerve interfaces for neuromodulation, tissue scaffolds and much more. Neuromodulation, which already happens with traditional cardiac pacemakers, could be taken much further using this method. Electrodes in the brain could control shaking symptoms in Parkinson’s disease, for example, or devices implanted in the spinal cord or the peripheral nervous system could restore functions lost through degenerative diseases.


“In the peripheral nervous system, SMPs with electronic circuits inside could reconnect parts that have been disconnected, or they could be used to switch off pain, or in nerve interfacing,” Hardy explains. “In cases of spinal cord injury, we could reconnect the brain to the nervous system to regain


Medical Device Developments / www.nsmedicaldevices.com


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