TVC
current. It also calculates energy and includes automatic head input. The optional pulse reporting software makes it easy to monitor and report complex welding pulses. Options include: • Purge oxygen level • Weld depth • Wireless transducers and sensors • Type ‘K’ contact temperature
as standard. It can also be configured to monitor wire feed speed, gas flow, travel speed, type ‘K’ contact temperature, purge oxygen level, laser depth, multi- channel temperature, and wireless transducers and sensors connectivity. Some of the options available include: • Purge oxygen level • Wireless wire feed • Wireless traverse measurement • Weld depth • RFID card user login/identification • Bar code scanners for consumable identification
The system uses non-intrusive probes to monitor weld parameters without contacting the weld. This helps to protect the weld from contamination and damage. The ALX III Series weld monitoring
system is a valuable tool for improving the quality, productivity, and safety of welding operations. It can help to: • Improve weld quality by monitoring weld parameters and providing feedback to the welder.
• Increase productivity by reducing the number of weld defects and the amount of time spent on rework.
• Reduce costs by reducing the amount of scrap metal and the need for expensive repairs.
• Improve safety by monitoring weld parameters and providing warnings of potential hazards.
Mini Arc Logger 4.0 The MAL 4.0 is a single-channel weld monitoring system that uses non- intrusive probes to monitor voltage and
MonArc 4.0 With non-intrusive probes and able to monitor one channel, the MonArc 4.0 can monitor voltage, current, heat input and energy calculations. Options include: • Wire feed speed • Remote assistance • Wireless networking connectivity
Wireless Connectivity: Networking The monitoring and data logging systems can be connected to the TVC Edge Server and the cloud-based TVC WeldGlobe database software. This allows for remote monitoring and viewing of welding data, as well as storage of welding procedure specifications (WPS) and production data. Options are available for production welding, procedure qualification, and document storage.
Sensors and Transducers Wireless transducers are available for the ALX III Series and MAL 4.0 weld monitoring systems. These transducers can measure a variety of parameters, including temperature, wire feed speed, travel speed, angle and position, gas flow, and weld height. The data collected by these transducers can be used to improve the quality and consistency of welds.
GAS MONITORING TVC gas monitoring equipment can help you improve the safety and efficiency of your welding operations by providing real-time feedback on the welding process. This can help you identify and correct any problems early on, which can save time and money.
Accurate Gas Flow Measurement TVC gas monitoring equipment can be used to accurately measure gas flow rates. This can help you ensure that your welding procedures are being followed correctly and that you are not wasting gas, preventing defects, and improving the quality of your welds.
16 / WELDING WORLD MAGAZINE - ISSUE 01 - January 2024
Analysis of Gas Composition The company’s advanced gas analysis equipment can be used to measure the levels of moisture, oxygen, helium, nitrogen, and carbon dioxide in a gas mixture. Welders can ensure that the gas mixture they are using is correct for the specific welding application, which can help to reduce the risk of welding failures and produce high-quality welds.
Dual Sensor Technology for Purging By using optical and zirconia sensors, the gas purge systems provide high-resolution, repeatable readings. All sensors are non- depleting, which means they last longer than chemical cells and save money over the lifetime of the system. This makes the TVC systems a cost-effective solution for purging gases in a variety of applications.
Colour-coded Visual Screens and Alarms The analysis and purge systems provide clear and concise indications of alarm status through a variety of features, including colour screens, indicators, optional alarm beacons, and user- programmable alarm limits. These features work together to help you identify and address any potential problems before they cause a disruption to your operations, helping you to improve safety, reduce downtime, and save money.
Automatic Flow Control The three-stage flow controller is a fully automated gas purging system that controls purge gas flow according to oxygen levels. This makes it easy to program and use and eliminates the need for manual intervention, which ensures that purging is done quickly, accurately, and efficiently, saving time, and improving safety.
Cost-saving Benefits By using TVC equipment, you can reduce gas wastage and save money. The industry renowned equipment is a reliable and cost- effective way to improve your gas usage.
www.tvcalx.co.uk
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