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CL IN ICAL ENGIN E E R ING


system. Incorrect loose alarm settings can cause failures to detect patient deterioration leading to patient harm or even death. Conversely, very tight settings can cause frequent nuisance alarms, resulting in alarm fatigue for clinical teams, and disturbance of patients.


A frequent response to adverse events is to ascribe the failure as a device malfunction or a user error, though the causes (and they are often more than one) are often not as simple. Models such as that of figure 1 can guide investigators to be more open-minded. Keeping with the alarms, a poorly designed user interface for them can hinder adjusting them to match the patient’s condition, or perhaps even predispose the carer to unintentionally switch an alarm off. If investigation of an adverse event points to alarm settings as a possible cause, investigators should check whether alarm setting is straightforward.


The human usability of medical devices is of such importance that an international standard4


has been developed to specify


processes that will help developers improve the usability of their products. This suggests that adverse events resulting from poor ergonomic design should be judged as caused by device rather than user error. Design that encourages correct operation and/or prevents incorrect operation, known as “mistake proofing”, is encouraged.5 Mistake proofing is sometimes referred to as poke-yoke, a Japanese term meaning “to avoid inadvertent errors”. An every-day example is the UK’s 13Amp mains plug: visually its appearance encourages correct placement in the mains outlet socket; mechanically its design prevents incorrect


Patient’s


deterioration detected by medical device which raises alarm


Carer sets alarms


appropriate for patient


Carer observes patient, taking corrective action


Patient harm:


Deterioration not detected


Failure to monitor alarm


Patient condition deteriorating


Alarms not configured


Monitoring fails


Alarm setting inappropriate - fails to detect


Figure 2: Protective barriers that should detect a patient’s deteriorating condition shown in the form of Reason’s 1


Swiss Cheese Model


insertion. Where possible medical device design should adopt this approach. Human usability and mistake proofing also apply to the design of the healthcare environment and to policies and procedures. A severe adverse event has been described whose origins were in the poor layout of medical devices in the care environment.6 The nurse caring for the patient had responded to an alarm by pressing what was thought to be the alarm silence button, but the layout prevented clear sight of the alarm controls. What had been pressed was the control to increase the infusion rate significantly.


A simplistic assessment might judge this as entirely due to user error, the nurse not making sure to clearly see which alarm was being pressed. Such a judgement could leave the layout unchanged, perhaps causing a


repeat incident. A holistic appraisal of the care system can uncover the actual causes: device layout; operator pressing control without checking; device human usability design. When medical devices are chosen their selection should include assessing their usability. Ideally this should be carried out by the carers who will use the devices, and in the clinical environment where they will be used. An additional pre-procurement check could be to try and use the device incorrectly, including attempting to assemble the device and its accessories incorrectly. Human usability and mistake proofing should be given a strong weighting when combining all evaluation factors in deciding what to procure.


National recording of adverse events About twenty years ago, two seminal reports called for reducing the many repeated adverse events by learning from them.7,8


Patient


Health systems and independent organisations responded by recording and analysing incidents. NHS England’s National Reporting and Learning System9


now records Care Team


over half a million incidents every quarter (compared to 153 when started in 2003). Most incidents do not involve medical devices. Summary data for 2017 lists about fifty thousand device incidents, less than 3% of all incidents.10


Of these 86% involved no Medical Devices


Care Plans Procedures


Infrastructure and support system including clinical engineers who support the devices and organisation management who fund them


Figure 1 Healthcare system showing the elements that support the patient 64 l WWW.CLINICALSERVICESJOURNAL.COM


patient harm, but moderate or severe harm or death occurred in about 1%. The data only includes minimum information on the causes but that which is available suggests device failure as the dominant cause (39%), with 31% caused by device unavailability and slightly over 10% due to ‘user’ error. The analysis reliability depends crucially on the comprehensiveness of the underlying incident reports. Global percentages of failure mechanisms overlooks the different causes between device types.6


Targeted reporting of


medical devices incidents is carried out by the UK’s regulatory authority, the Medicines


FEBRUARY 2021


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