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RESEARCH & DEVELOPMENT


FEATURE SPONSOR


RGF WIND INNOVATION PROGRAMME HELPS TO DRIVE THE OFFSHORE WIND SUPPLY CHAIN FORWARD


The National Renewable Energy Centre, Narec, following its successful second round Regional Growth Fund (RGF), Wind Innovation Programme bid, is helping to sustain the UK’s leading position in the offshore wind sector by bringing together offshore market leaders with world-class technology providers and academia in the UK to develop and commercialise new technologies.


R&D PROGRAMME


The £11 million R&D programme, which includes match funding from the private sector to the order of £5 million has established six new research and development collaborations (Romax Technology Ltd, University of Sheffield, TwI, HVPD, David Brown Gear Systems Ltd and Siemens Transmission and Distribution Ltd).


All the projects, which are being managed by Narec, address key technical challenges associated with the offshore wind supply chain and will directly create or safeguard around 750 jobs with further employment opportunities expected to follow.


Tony Ikwue, Innovation and Corporate Developer Director at Narec, said: “Narec was thrilled that its RGF bid was successful and is now involved in the operation and management of these six projects.


“We created this programme to bring together the strengths of engineering expertise and academic institutions in the North of England, helping to create economic growth and employment. The six projects selected will see innovative new products being developed helping to provide solutions to technology challenges and cost reduction for the deployment of offshore renewable energy. The wider supply chain is also set to benefit from these projects; knowhow and technology transfer opportunities for SMEs looking to enter the offshore renewable energy sector will also result.”


PROJECT DETAILS


The projects are expected to be completed by the end of March 2014, the six projects underway are…


1. ADVANCED WIND TURBINE DRIVETRAIN CONCEPTS FOR IMPROVED RELIABILITY


Romax Technology is collaborating with Sheffield University to expand and deepen its knowledge and understanding of the complete electro-mechanical drive train. A research facility within the University of Sheffield Electrical Machines and Drives Group has been established to focus on the development of its mechanical and electrical machine design toolset and analysis. This project will improve the simulation and analysis in the electrical and mechanical system helping to optimise efficiency, improve reliability and reduce costs associated with wind turbine drive trains.


The research facility was officially opened on the 13th June 2013.


2. FULL SCALE PERMANENT MAGNET WIND POWER GENERATION TECHNOLOGIES WITH HIGH RELIABILITY, EFFICIENCY AND POWER DENSITY


The University of Sheffield and Siemens are investigating techniques and developing the technologies required to implement a full-scale multi-megawatt permanent magnet wind power generation system. This project will address key issues involved with scaling the technology to full-scale and investigate solutions to these technical challenges. A number of smaller scale prototype machines have been developed and tested to date and Siemens plan to build a full-scale prototype generator informed by the outcomes from this project. This project will also help to enhance the capability and track record associated with the Sheffield-Siemens wind Power Research Centre (S2WP) and will lead to the widespread adoption of highly efficient and reliable power dense offshore wind turbine generation systems.


3. HOLISTIC HV PLANT CONDITION MONITORING (HHPCM) SYSTEM


HVPD are developing a new ‘Holistic’ HV Plant Condition Monitoring (HHPCM) system to cover all electrical condition monitoring aspects for offshore renewable energy high voltage plant including; cables, switchgear and transformers.


The HHPCM system will also include, a specific monitoring module to enable both the electrical and mechanical condition monitoring of the new generation of high voltage (11kV) 8-10MW of offshore wind turbine generators which are presently being trialed by the offshore wind farm operators.


The rotating HV machine monitoring module will include sensors and a remote- access monitor which will be located at the switchgear/transformer at the base of the turbine tower. This combination of; Partial Discharge (PD), Motor Current Signature Analysis (MCSA), Power Quality Monitoring (PQM) and Vibration Monitoring will cover up to 90% of the failure modes for rotating HV machines.


4. DEVELOPMENT OF A BEARING TEST RIG FACILITY


There is currently a significant number of bearing failures in wind turbine gearboxes. David Brown Gear Systems Ltd and the University of Newcastle upon Tyne will employ an industrial scale test rig to perform a programme of industrial research and development. This will allow them to carry out a detailed investigation of running conditions to better understand the failure nodes experienced within a bearing, allowing the correct selection of bearings and inform the design requirements for reliable bearing performance when installed within a wind turbine gearbox. David Brown Gear Systems Ltd will implement these findings in the supply of new wind turbine gearboxes and when conducting operation and maintenance inspections on existing gearboxes to provide enhanced reliability and performance.


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