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CONTENTS MARCH 2016 VOL. 156, NO. 3 c FEATURES


55 / FLEXIBILITY YIELDS COST PER PART


Pallet systems offer high-mix, low-volume versatility.


SHOP SOLUTIONS


45 / CAD/CAM SOFTWARE CRAFTS FINE EDGE CUSTOM KNIVES


Rick Hinderer Knives (Shreve, OH) is well known within military and law enforcement circles for its custom-designed and expertly crafted knives. The company began 29 years ago as a one-man operation (Rick Hinderer) that fashioned knives.


49 / MEDICAL DEVICE SHOP THRIVES WITH MULTITASKING


65 / OPTICAL METROLOGY AND AUTOMATION—A NATURAL FIT


The two work together to improve quality and speed of production.


77 / PROGRAMMING ADVANCEMENTS PROPEL SHOP PRODUCTIVITY


New CAD/CAM/CAE software helps boost manufacturing effi ciencies with improvements in high-speed metalcutting, design and visualization tools.


85 / HOLEMAKING EQUIPMENT KEEPS UP WITH DEMAND


Customers require more precision, ability to drill deeper.


93 / MEDICAL MACHINING TIGHTENS UP


Regulations, competition are causing part makers to tighten profi t margins, part tolerances and cycle times.


2 AdvancedManufacturing.org | March 2016


Constant innovation is the life force behind business success at Conmed Orthopedics in Largo, FL. The company specializes in medical devices for orthopedic, arthroscopic, and laparoscopic surgery.


52 / MOBILE ROBOTS INCREASE WORKER PRODUCTIVITY, SAFETY


A mobile fl eet of Universal Robots now receives daily work orders to solve ever- changing tasks for high-mix/low-volume electronics manufacturer Scott Fetzer Electrical Group (SFEG; Fairview, TN).


ON THE WEB


A DAY AT THE DMDII Take a look inside the Digital Manufacturing and Design Innovation Institute in Chicago, a hub of the National Network for Manufacturing Innovation, which aims to spur America’s manufacturing sector by strategically investing in the technologies used to manufacture things. Read it online at http://tinyurl.com/InsideDMDII.


Cover: Director of operations, Matthew Bush, programs Waldo, the UR5 robot from Universal Robots, for new tasks at Scott Fetzer Electrical Group (SFEG; Fairview, TN). Image courtesy Universal Robots. A mobile fl eet of Universal Robots now receives daily work orders to solve ever-changing tasks for the high-mix/low-volume electronics manufacturer.


DEPARTMENTS


4 / UPFRONT Opportunities Abound for Our Automation Nation


6 / CONNECT & ENGAGE


10 / ADVANCED MANUFACTURING NOW


t Advanced Synthetics Make for Kinder, Gentler Grippers


t US Manufacturing: Inconsistency is the Word


t Controlling Quality without a Quality Department


t Applying Data Technology on the Factory Floor


21 / SME SPEAKS


Manufacturing Matters to Canada, so do Partnerships South of the Border


25 / NEWSDESK


United States Gets Star Role at Hannover Messe 2016


32 / SOFTWARE UPDATE Using PLE to Control Product Variations


39 / TECH FRONT Nano-Shells Teach Bone How to Repair Itself


100 / PRODUCT PREVIEWS 108 / CLASSIFIEDS 109 / AD INDEX


110 / WORKFORCE PIPELINE


RAMTEC Ohio: Developing the Next Generation of Manufacturing Technicians


112 / VIEWPOINTS


FMS Software: The Maestro of the Smart Factory


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