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Best-In-Class


Water Passage Tooling & Equipment International Livonia, Michigan


Material: Aluminum. Process: Low pressure permanent mold. Weight: 4 lbs. Dimensions: 15 x 6 x 5 in. Application: Integrates cooling system parts for an automotive application.


• The casting features 3-mm-thick walls and is an amalgamation of several cooling system parts previously made individually.


• Produced through advanced prototyping technology for Honda, the part achieved design freedom through the use of intricate cores.


Honorable Mention


Protec Series 30 Cast Subframe Meritor Design, Troy, Michigan, and Willman Industries, Cedar Grove, Wisconsin


Material: Ductile iron. Process: Green sand casting. Weight: 225 lbs. Dimensions: 28 x 33 x 21 in. Converted From: Military.


• Converting from a fabrication reduced weight by 28%, reduced the number of components from 79 to one and eliminated 136 fasteners.


• Four hours of assembly time were saved with the cast subframe used to carry the suspension cross-car assembly and integrate to the vehicle frame rail.


28 | MODERN CASTING May 2014


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