CUTTING-EDGE BAKERY TECHNOLOGY
solutions and dough handling equipment. By integrating this German engineering know-how into its global portfolio, Middleby aims to offer industrial bakeries more comprehensive, end-to- end solutions tailored to high-volume production. The move reflects a broader trend in bakery technology toward fully integrated lines that prioritise throughput, reliability and system compatibility over standalone machines. Energy
efficiency and intelligent
control are also emerging as defining features of next-generation bakery equipment. Within the Middleby Bakery Group, Sveba Dahlen is focusing on simplifying daily bakery operations while reducing energy consumption. At iba 2025, the company highlighted new control technology designed to make advanced ovens easier to operate. “With SD Amigo, we have created a control panel that truly makes bakers’ daily work easier,” says Åsa Ericsson, Marketing Manager at Sveba Dahlen. “We know that time is crucial in a bakery, which is why we focused on simplicity, smart and smooth basic functions, and an intuitive user experience.” The SD Amigo control panel, now
standard on Sveba Dahlen’s D-Series deck ovens, allows bakers to manage baking parameters more efficiently while safeguarding
settings
during
power interruptions. Alongside this, the company is promoting heat-recovery solutions and optimised airflow systems aimed at lowering energy use and emissions, particularly in gas-fired ovens. Automation also plays a role, with integrated bread lines designed to reduce manual dough handling and improve consistency across shifts.
From connected equipment to intelligent bakeries The future of bakery technology isn’t just about faster hardware and more efficient conveyors — it’s about moving from reactive troubleshooting to data- driven anticipation. Commercial bakeries are increasingly embracing artificial intelligence (AI) not as a novelty, but as a fundamental tool to keep lines running, maintain quality and reduce waste. At
the heart of this transition is
predictive maintenance and smart scheduling. Long-standing operations like Hovis in the UK are already deploying AI and smart sensor systems across
multiple facilities to reduce unexpected downtime and cut costly stoppages that ripple through production schedules. As head of engineering Chris Lawton put it, “We’re moving from reactive firefighting to foresight,” underlining how AI systems empower engineers with early warnings
than human operators ever could. Even equipment manufacturers are
weaving intelligence into production lines. ABI Ltd’s vision-enabled systems, for example, are designed to differentiate between good and bad products and provide trend analysis that can inform line performance improvements over time, rather than just flag defects after the fact.
WE’RE MOVING FROM
REACTIVE FIREFIGHTING TO FORESIGHT
rather than last-minute alarms. Beyond equipment health, larger
industrial bakeries are exploring AI-driven process optimisation. Industry discussions at events such as the American Bakers Association convention have emphasised that AI today is poised to transform everything from oven temperature control and dough handling to production scheduling and quality inspection — precisely because these systems can analyse thousands of data points faster
Rigid lines to adaptable automation Robotics in the bakery sector are also stepping out of the packaging room and onto the production floor, addressing one of the industry’s thorniest long-term challenges: labour shortages in repetitive and physically demanding roles. At
trade shows and in supplier
portfolios, robotics companies are showcasing systems that go well beyond simple pick-and-place tasks. One standout example is JLS Automation’s Peregrine IS robotic cartoning system, which integrates vision-guided robotics to form, pick and load cartons autonomously. Built
to handle bakery
products like wrapped snack cakes or sandwiches,
the technology replaces
repetitive manual carton loading and consolidates multiple mechanical steps into a single robotic workflow — freeing
14 • KENNEDY’S BAKERY PRODUCTION • DECEMBER/JANUARY 2025/26
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