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Feature: Embedded design


Te PCB schematic stage also requires


research, selection and testing of components. Integrating the control chip and amplifier, the latter would also require a dedicated circuit, which could add yet another 12 months or so. Te final aspect of the soſtware


development process is application and motion parameter development, requiring a timespan of up to 16 months. All in all, with a potential development


taking up to 58 months, divided into a three-person team the project can take up to 18 months or more.


Buying in a motion controller Most of these steps can be removed by using a ready-to-go PCB-based motion controller. Development time can shrink to about a year, without sacrificing motion control features. As well as functionality such as profile and servo position control, integrating user-downloadable code written with C language libraries also extends their control flexibility. Another advantage of an off-the-shelf


motion controller is that it can be more cost-effective if lower volume is required. Quicker development also means faster time to market. Demands of end users and


the competitive landscape might make this the preferable approach, even for higher volume projects.


OEMs can also choose a hybrid approach that features PCB- mounted motion control modules. These single-axis modules can handle up to 1kW and


execute user-written application software, extending control flexibility


The hybrid approach OEMs can also choose a hybrid approach that features PCB-mounted motion control modules. Tese single-axis modules can handle up to 1kW and execute user-written application soſtware, extending control flexibility. Just like an off-the-shelf controller, these modules include advanced motion functions such as profiling, field-orientated control, safety and are easy and fast to integrate. Mounted on a user-designed, application- specific interconnect board, these modules require much simplified wiring, needing just connectors and capacitors. Like the buy-in option, the engineering


resources required are significantly lower with the hybrid approach. Following simplified hardware integration, engineers can move directly to application development. Te approach still allows OEMs to create a controller to fit their own form factor. Given the right volume, procurement


cost of the hybrid approach can also return a lower rate than the buy-in option.


www.electronicsworld.co.uk May 2023 23


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