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INDUSTRY FOCUS PACKAGING


FLOW WRAPPING TECHNOLOGY IS SEALING THE FUTURE FOR PACKAGING


By Peter Miller, managing director, Tisomi, a leading UK supplier of flow wrapping equipment for the food and non-food sectors


F


igures suggest that since the start of the 21st Century there has been a


three-fold increase in the use of automated packaging machinery in the global food sector and flow wrapping systems are influencing this transformation, allowing a vast array of jobs, once done manually, to be performed with greater speed, accuracy and efficiency. At Tisomi we specialise in flow


wrappers – the packaging of choice for many in the fresh produce, bakery, morning goods and confectionery sectors. Flow wrappers are also ideal for wrapping odd-shaped and difficult houseware and novelty items, from candles, napkins and paint rollers to dusters, sponges, wipes and cloths. Quick turnaround, high performance,


rugged construction and reliability are all key requirements, coupled with superior levels of technical back-up and sustained investment in research and development. Technical support is crucial during the initial installation of a flow wrapper to sort out any teething issues. To be successful, machine suppliers like Tisomi must offer comprehensive product trials to ensure accurate product alignment, a secure seal and the best possible product presentation, in effect we need to support the customer’s needs from start to finish. Sourcing a machine supplier that offers


this total package, which should include excellent customer service and a comprehensive stock of spare parts, is as important as choosing the right equipment solution in the first place – if the customer is to achieve speed to market and flexibility in an ever more demanding marketplace. Flow wrappers are highly-versatile


packaging machines which can improve productivity, enhance a products’ pack presentation and performance and protect the integrity of goods, especially important with the rising popularity of internet shopping. Ideally, all machine suppliers need to


12 MAY 2018 | AUTOMATION


Flow wrappers are ideal for wrapping odd-shaped and difficult houseware and novelty items


work closely with their customers to achieve the desired results of reliability, efficiency, ease of use and hygiene. Take chocolate for example. This temperature sensitive product is traditionally flow wrapped and there is now a cold seal option so that when it’s unwrapped it keeps that audible snap when chunks of the bar are broken off. Radfords Fine Fudge, an artisan


manufacturing company of over 50 years standing specialising in traditional fudge and other confectionery products, reported improved presentation and a more than five per cent reduction in costs after installing a Tisomi flow wrapper to replace the manual process of weighing and sealing individual bags of its delicious fudge products. Delicate food items need the gentle touch. The extensive choice of flow wrapping equipment for fruit and vegetables is leading many supermarkets to make it their preferred packaging for hard fruit. Fresh produce suppliers, irrespective of size, might have to consider investing in flow wrappers if they are to remain competitive when dealing with high street chains. Machine manufacturers need to work in partnership with materials producers,


machinery users and ultimately, the retail industry to be able to truly understand the powerful influences that are shaping packaging design, particularly in areas such as horizontal form, fill and seal equipment, which has been a traditional mainstay of many packing lines. For film producers, new materials technology is constantly moving forwards and it is essential that machine manufacturers maintain close links to ensure they are up to speed with these developments. However, companies like Tisomi take on board the requirements of the retailer and the producer, whilst working with the best available film materials to ensure maximum packaging line efficiency. It’s a great assurance for all users to know that flow wrappers can comfortably handle an immense array of products. Businesses cannot stand still, so their ability to add value to existing products through better pack presentation and performance by using machinery that comfortably facilitates new product development, has immense long-term value.


Tisomi www.tisomi.com


Automatic wrapping line protects welding wire “Wrapping the welding wire put two particular


A fully automatic wrapping line that provides inert gas protection for reels of welding wire has been purpose-built by Italian


packaging machinery specialist, PFM Packaging for one of the world’s leading wire suppliers. Average speed is 20 packs a minute on a variety of sizes. At the heart of the line is a PFM Ghibli


electronically controlled flow-wrapper equipped with a special cantilevered cross-sealing system driven by two servo motors, gas flush equipment and an on-line gas analyser to maintain the low level of oxygen required within the pack. In addition, there is an automatic splicer for reels of the 90 micron gas barrier film employed, an automatic heavy-duty multi-belt feed system to accept reels from production and present them to the wrapper at the correct pitch, and a gusset tucking system to improve pack appearance.


demands on the line,” explains PFM’s UK MD, Sergio Peracchi. “It had to handle a variety of sizes with minimum operator involvement in changeover, and provide a secure inert environment within the pack to protect the product from moisture.” Reel diameter is either 200 or 300mm, with


height ranging from 55 to 100mm and weight from 2.3 to 16kg. “This is where the unique cross sealing system excels,” points out Peracchi. “With the drive motors under electronic control, travel distance and sealing bar dwell time can be programmed to guarantee gas tight sealing, and also to change position for different reel heights. “Sensitivity to moisture demanded a gas flush


system to ensure an inert environment within the bag. Gas flush volumes and residual oxygen levels are closely monitored and controlled by a Dansensor on-line MAP Check 3 analyser.”


PFM T: 0113 239 3401 www.pfmuk.com /AUTOMATION T: 01937 858204


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