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PC-JUL22-PG30-31.1_Layout 1 26/07/2022 11:14 Page 31


PROCESS AUTOMATION


Easy robot set-up: the camera talks directly to the robot and there is no control system in between


integrate vision guidance systems to communicate directly with the robot controller, make them quick to teach and ready to use in minimal time. In a typical application, a single camera with a SensorApp can ‘talk’ directly to the robot with no external PC or PLC. For example, it can be trained quickly to find the shape of a part or product, tell the robot how to pick it up and where to place it accurately. Critically, the camera talks directly to the robot and there is no control system in between. The same integration principles apply to


automated guided vehicles or Automated Mobile Robots (AMRs). New ‘off-the-shelf’ software applications for SICK’s Visionary-T AP 3D time-of-flight snapshot camera allow a 3D profile to be captured so an AMR can position its forks in pallet pockets, or to locate itself correctly under a dolly. The measured values required to pick up the pallet or dolly are pre- processed and evaluated on the sensor, then transmitted to the vehicle control.


Real-Time Monitoring Digitalisation has brought with it the


opportunity to monitor and track the data that sensors collect. Using cloud- based systems such as SICK’s Monitoring Box, for example, the collected data can be visualised in an easy-to-use graphical display. How soon will the sensor lens need cleaning? How many products passed or failed the quality inspection? How many pallets were stacked on shift A, compared to shift B? How many hours was the system operating? Even just a few years ago, the idea of using


a robot or cobot to automate a process might have been dismissed as a pipe dream. Collaborative robots have altered perceptions and increased accessibility. Once project planning gets underway, it could well be that the answer might not be a


“cobot” after all, but specified from a broadening spectrum of robot types and payloads. Yet cobots have opened up the conversation – and not as a reason to reduce headcounts. Robots and vision together are in the vanguard of a growing automation trend to redeploy staff more productively, and to improve Overall Equipment Effectiveness (OEE).


SICK UK www.sick.com


ESI Technology Limited


HYDROGEN COMPATIBLE PRESSURE MEASUREMENT SOLUTIONS


Compatible with Hydrogen based environments


Pass tested to ISO11114-4:2017


Superior Silicon on Sapphire sensing technology


Made from specialist titanium alloy and stainless steel material


www.esi-tec.com JULY/AUGUST 2022 | PROCESS & CONTROL 31


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