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FEAT RE FEA ATURE


IIN


NTERCONNE


ONNECTIION O N


ETHERNET/IP LINKS PLANT PRODUCTIVITY TO BUSINESS INTELLIGENCE


ETHERNET/IP LINKS PLAN T PRODUC TIVITY TO BUSINESS INTELLIGENCE


TY


Molex explores som connect


y i P


Molex explores some industrial-grade ethernet sw ches that are designed to provi e rel abl connectivity in harsh environments with extreme temperatures,moisture, and vibration


har h envi onment wi


rotocol (TCP/IP) and Ethernet network structures to link plant floor productivity to business intelligence. Device-level networks utilise controllers to communicatemachine- to-machine using popular open and proprietary protocols.


oving uptime and optimisingworkflow and production.High-density Ethernet/IP is compatiblewithmost versatile fieldbus automation technologies. Ethernet/IP prov


Implementing Ethernet as a link-layer protocol to legacy applications can future- proof the network and boost ROI by improv


ow Figure1: ovides the scalability needed to


economically integrate the plant floorwith offices enterprise-wide - and beyond for secure remote access.


A networked Ethernet/IP architecture


deploying industrial-grade components can enable total integrated connectivitywith sophisticated control automa tion at the machine level,whileminingmultiple data streams fromthe plant floor to inform enterprise-wide business strategies.


Able tomeet data traffic demands,without sacrificing reliability and security, Ethernet/IP has become a gold standard in commercial industrial environments. Facilitating rapid, accurate dataflow


rc


communication on a single local area network, withaccess to the Internet, and the ability to integrate plantmachinery an d pro


rocess dat a


via Ethernet or other compatible protocols. The physical infrastructure of a networked plant floor is substantially differe office enviro


rent from ronments. Building an enterprise-


wide network requires integration of cabling, connectivity, controllers, switches and other terf


components, and software in rfaces for data transmission andmining. Plant level


connections frequently span longer distances, necessitatingmore stringent, higher speed real-time data transmission rates. Ethernet/IP excels in the need for speed and longe without performance degradation.


ger runs


Ethernet/IP indeed delivers on the promise of near real-timemachine-to-machine and machine-to-enterprise communication. The downside is commensurately higher bandwidth re


resource demands. Ethernet has the power and potential for creating vast raw 30 30 OCTOBER 201 BER 2016 | ELEC RO ELECTRONICS CS


ow, Ethernet/IP provides shared re


re g , y ,


Ethernet/IP req res strategic planning to ensure curre


efficientmanagement tomeet storage, redundancy, and security needs. uire


ge rent and future datamanagement


requirements can bemetwithminimal integration cost and effort


network expands. Leadingmachine manufacture


rers pro


equipment,which effective Ethernet


roperability. Close evaluation of plant floor equipment, PLCs and other controllers, aswell as protocol implementation and software, are essential to a smooth network transition. The benefits of an enterprise-wide


intero re


Leveraging the ful goals- and netwo gence vary


converge ge depending on company


l value of Ethernet/I P rk configuration.


requires the right components, including rugged industrial Ethernet switches, IO


Figure 2: Figure 2:


Brad DRL780 Ethernet Switc


Brad D L7 0 Ethernet Switch


rt as a company’s


rovide non proprietary, cost- I/Oplant contro make


rols and kes for greater


Brad DRL750 Ethernet Switc


Brad D L7 0 Ethernet Switch


lants are replacing proprietary protocols with integrated communication protocols using Transmission Control Protocol/Internet Pro


ture, and vibrati


blocks twisted pair or fibre components. Unlike


, re optic cable ke networks in


environmentally controlled finished office spaces, industrial-grade components are designedforharshenvironmentswithextreme tempera


re rature


Improved reliability and longer service life offset the higher initial cost of industrial- gra


res,moisture, andvibration. ge


rv rade components. Industrial-grade RJ


are commonly found i ProfiNet and EtherC


rCat RJ-45


connectors or newerM12 circular connectors gt


network runs in plants. n lengthy Ethernet/IP,


Particularlywell suited for remote locales and spanning distances,wireless Ethernet has gained traction in some process industries. Pricier industrial- grade fibre optical cable prov


traditional copper cabl ger


protection ov RIGHI ETHERNET ET


ovides high speed, bandwidth, and noise over longe distances than e .


R GHT TIIME FOR EN ERPRISE-WIDE ETHERNE


ME FOR ENTERPRISE-W WIDE


Somemanufacturers and processors are taking an overly cautious approach to


enterprise-wide network convergence.Many have used the samemachine-level or network architecture for decades and


hesitate to upgrade, even to a better solution, until outdated equipment breaks down. But the need to employmore advanced plant floor networking technologies is becoming clear asmanufacturers look to increase operational efficiencies andbottomlineprofits. steady proliferation of ine control ov


ff


automation andmach As evidenced by the


ove r


industrial networks, the right technologies- at the right time - can provide significant competitive advantages to process and manufacturing industries. Large manufacturers and pro


rocess control ro


operations are trending toward enterprise-wide Ether


designed infrastructuremitiga


net platforms. Awell- rd operating on


gates network


security risks,while providing transparency to assesswhat’s happeni Advanced Ethernet/I ,


P technologies can link ng on the plant floor.


machine processes control systems an d plant-level information to the enterprise with unparalleled scalability, functionality, and options.


, Molex


www.molex.com T: 01252 720720


www.molex.com / ELECTRONICS ELECTRONICS ro


dustrial-grade ethernet switches that are designed to provide reliabl e extreme tem eratures,


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