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SUPPLEMENT ENCLOSURES & ENCLOSURE FURNITURE
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IO-LINK: INTELLIGENT AUTOMATION OF INDUSTRIAL PLANTS
In today’s industrial automation, IO-Link sensors and actuators are essential for efficient
communication. STEGO’s IO-Link sensors provide precise control and parameterization, offering significant benefits for applications such as
climate detection, distance measurement, and current monitoring. This article explores the advantages of IO-Link technology and its role in optimising automation processes
WHAT IS IO-LINK?
IO-Link is a leading industrial standard enabling simple integration of sensors and actuators into digital networks. It allows bidirectional communication, sending and receiving data through a standardized interface, improving interoperability between devices from different manufacturers. Unlike traditional analog interfaces, IO-Link ensures precise and reliable digital data transmission. IO-Link devices are equipped with features
like parameterizable device configuration and diagnostic tools, which enhance system efficiency by providing better control over production. It supports real-time monitoring, fast troubleshooting, and the transmission of additional device and process data. These capabilities make IO-Link ideal for flexible, scalable, and efficient production systems.
BENEFITS OF IO-LINK Digital Transmission and Reliability: IO-Link’s purely digital transmission, using a 24V signal, ensures error-free communication between sensors, actuators, and controllers. Data is transmitted without conversion, eliminating potential interference and signal loss common with analog systems. This results in consistent, accurate data for reliable production control. Easy Integration and Compatibility: Thanks to its digital nature, IO-Link simplifies integration and commissioning. Production engineers can easily incorporate IO-Link devices into existing systems without the need for complex adjustments or time- consuming calibration. Furthermore, IO-Link is future-proof and backward- compatible, allowing older devices to be integrated into new systems, reducing upgrade costs.
Versatile Infrastructure Integration: IO-Link masters offer flexibility in
connecting with nearly any fieldbus and control system infrastructure, including Profibus, Profinet, and EtherCAT. This flexibility enables production facilities to expand or update their systems easily, without large investments in infrastructure. The ability to handle multiple sensor values simultaneously allows comprehensive monitoring and control of production processes, enhancing operational efficiency.
REDUCED INSTALLATION AND MAINTENANCE COSTS Cost-Effective Cabling: IO-Link’s digital transmission allows the use of standard, unshielded industrial cables, reducing the cost of installation compared to analog systems that require shielded cables for protection from interference. By eliminating the need for expensive cables and grounding, installation costs are significantly reduced. No Need for Digital/Analog Converters: IO-Link also eliminates the need for costly
digital-to-analog converters, which are typically required in analog systems. By simplifying the setup and reducing component requirements, companies can modernise their production facilities without excessive investment in new hardware.
REAL-TIME MONITORING AND REMOTE ACCESS Condition Monitoring: IO-Link facilitates real-time monitoring,
allowing engineers to track various system conditions continuously. This comprehensive monitoring helps identify deviations and potential failures early, reducing downtime and maintenance costs. Remote Access:
With IO-Link, engineers can remotely
access sensor data and system controls via the internet, enabling settings adjustments and diagnostics without being on-site. This feature enhances responsiveness and efficiency, especially in maintenance and optimisation processes, contributing to increased productivity.
STEGO IO-LINK SENSORS IN USE CSS 014 for Climate Monitoring: The CSS 014 Smart Sensor from STEGO offers
precise temperature and humidity monitoring for control cabinets, ensuring optimal conditions for electronic components. This sensor is easy to install and effectively prevents condensation and humidity-related damage, enhancing system reliability and safety. DSS 015 for Distance Measurement: The DSS 015 is a smart distance sensor that uses ultrasonic waves to measure distances between 0.3m and 4m. It’s ideal for applications requiring precise distance measurement and features a 45˚ conical field of view. With its digital IO-Link interface, it ensures accurate measurements, making it a valuable tool in industrial automation. ESS 076 for Current Measurement: The ESS 076 is a smart current sensor designed to measure AC currents up to 100 A without contact. It provides real-time current consumption data via an IO-Link interface. By supporting energy efficiency measures and identifying peak loads, it helps companies reduce energy costs. The sensor’s versatile design makes it suitable for retrofitting in existing systems.
Stego
Info@stego.uk T: 07572 503412
36 DESIGN SOLUTIONS - SUPPLEMENT OCTOBER 2024
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