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FEATURE MACHINE BUILDING, FRAMEWORKS & SAFETY
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Studio. After that, the MTP files are converted into Smart Object Templates in the higher-level Process Orchestration Layer (zenon POL). These templates function as universal building blocks that can be seamlessly integrated into existing processes. In zenon, they are treated similarly to native objects, allowing for easy handling and integration into automation solutions. MTP offers significant advantages for
operations, particularly in the context of utilising existing ‘Brownfield’ facilities. By enabling the integration and modernisation of existing machinery without the need for complete overhauls, MTP allows for the continued use of current assets while bringing them up to modern standards. This not only leads to cost savings and reduced downtime but also contributes to sustainability by reducing waste associated with the disposal of old machinery. By supporting both the efficient use of existing
MTP: HELPING OEMS FUTURE-PROOF MACHINES
the norm. In the pharmaceutical sector, for instance, there is a need to deliver more targeted and personalised medical treatments; while in the food & beverage and automotive industry, companies renew their product lines more frequently to meet changing expectations and to stay competitive. Every time a new product or spin-off hits
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the production line, the manufacturing process evolves. This is where a modular ‘plug & produce’ approach, centred on interoperability between hardware and software, can help. The MTP standard, developed by the User
Association of Automation Technology in Process Industries (NAMUR), addresses the demand for greater flexibility in industrial production, promoting maximum interoperability between machines and devices. The release of version 2 of VDI/VDE/NAMUR 2658, with significant improvements and extensions, is imminent. Since MTP is applicable to multiple industries beyond process engineering, the Profibus User Organization (PNO) has taken over the responsibility for future updates. Recently, initial steps have been taken to integrate MTP into IEC 63280 to expand the application of MTP beyond the process industry.
14 DESIGN SOLUTIONS OCTOBER 2024
Thomas Feßl, business development manager at COPA-DATA, explains how the Module Type Package (MTP) standard holds the key to future- proof industrial machines for ever smarter factories MTP-compliant machines can be integrated
cross many industries, shorter innovation cycles, smaller product batches and more frequent changeovers are becoming
seamlessly into production lines and evolve according to changing requirements. Thanks to this modular setup, all work steps are saved in completed modules that users can easily combine into new applications and processes in just a few clicks – with no programming knowledge needed. These modules can then be transferred from R&D to the production line, without requiring any additional reconfigurations.
EMBRACING THE MTP APPROACH A recent Deloitte analysis found that nearly half of manufacturers are adopting IoT sensors, devices and systems, with more than seven in ten having already integrated data analytics and cloud computing into their processes. In addition, 92% of manufacturers have started experimenting with the industrial metaverse. This requires future-proof machines that can adapt to new digital technologies and processes. Machine builders who embrace an MTP
approach ensure that their products are compatible with the latest technologies. In zenon, modular automation is realised through the use of the zenon Orchestration Studio. This enables users to create a complete control system by orchestrating modular packages in the form of MTP files. The process begins with the import of MTP files into the zenon Orchestration
resources and the reduction of product waste, MTP plays a crucial role in helping organisations meet their sustainability targets, making it an essential component of modern manufacturing and production strategies.
A COMPETITIVE EDGE An MTP approach can help machine builders gain a competitive advantage in two ways. Firstly, they can apply this concept to their production lines, becoming more agile in adapting their products to changing market needs and new technological developments. DECHEMA e.V. estimates that embracing MTP reduces manufacturing costs by up to 40% by swiftly adapting production capacity to actual market demand. This approach also shortens the time to market by up to 50% thanks to prefabricated modules that engineers can easily transition from product development to production. In addition, the ability to supply MTP- ready machines enables machine builders to position their products as genuinely modular, interoperable and future-proof. The MTP standard allows more effective
communication and collaboration between machine builders, system integrators and end users. This translates into reduced faults, better products and increased customer satisfaction. It also reduces misunderstandings and errors during machine commissioning. The ability to examine all components at a glance makes it easy to pinpoint and fix problems early on, preventing costly downtime during production. Standardisation of machine modules with MTP simplifies system integration, as all components speak the same language. Changes or extensions can be implemented more efficiently, as standardised MTP files provide a clear and consistent description of machine functions. Engineers can update projects and activate changes without shutting down the machine. This way, machines can adapt to new information and keep the system updated while preventing costly equipment shutdown. Machines are, and will continue to be, the building blocks of modern smart factories. Giving these machines enhanced and lasting connectivity and interoperability is a key step to a successful digital and sustainable future.
COPA-DATA
www.copadata.com
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