XPlanar uses planar tiles and contactless,
levitating, movers
exact positioning during processes like welding and assembly. A reliably consistent level of control is required for safe handling, which conventional conveyors can struggle to provide. For medical devices, flexibility while
complying with strict regulations is a top priority. This makes it hard to justify using rigid mechanical transport systems that introduce unnecessary complexity into what should be a responsive, adaptive process. To overcome the limitations, PC-based control and modular automation technology enable operations to change at the flick of the switch.
lexibility is becoming ever more important in modern manufacturing, where customisation, varying batch
sizes and rapid changeovers are often needed. Transport systems like conveyor belts are traditionally designed to move items in a linear manner, so to increase speed or directionality multiple belts placed in series would be needed. Furthermore, to adapt to new product types or process changes, significant mechanical
reconfigurations would need to take place. The application adds further problems.
For instance, in semiconductor production, micron-level handling and ultra-clean, dust- free environments are needed; plus vibrations and inconsistent speeds can damage the delicate wafers. Belts and chains may therefore not be suitable here. Then in battery manufacturing, the cells and modules can be heavy and fragile, often requiring
Software-defined transport systems are available from Beckhoff that bring motion control into the digital age. XPlanar uses planar tiles and contactless, levitating, movers to achieve omnidirectional motion with zero mechanical abrasion. With this, products can move simultaneously in any direction, tilt, rotate or float in clean and sensitive environments. It allows truly adaptive production lines where layouts and process steps can be redefined by software alone. XTS combines the benefits of rotary and linear
drive systems as an ultra-fast, intelligent, linear transport solution. Movers glide along a continuous track with individually programmable motion profiles that can perform micro adjustments to adapt to spatial variability. In high throughout environments, XTS enables continuous product flow by adjusting parameters instantly in software. In today’s manufacturing landscape, being able
to track machine feedback, meet traceability requirements and secure quality control is vital. With a modular layout, intelligent motion solutions can also adapt to existing legacy equipment and make an operation scalable.
The robust AM1000 offers a power range of up to 1,000 W at 230 V AC
and up to 1,700 W at 400 V AC. This is available in different stack lengths in the common flange sizes 40, 60, and 80 mm. OCT transmits the power supply and feedback signal via a standard motor cable. Equipped with a battery-free single-turn or multi-turn encoder, the AM1000 is recommended for cost-sensitive applications that place high demands on performance and where space is at a premium. An integrated holding brake and suitable planetary gear units are available as options. According to the company, combining the servomotor with the AX1000
economy servo drive results in a versatile, cost-optimised drive system. The components are perfectly harmonised with each other and enable simple, convenient commissioning via TwinCAT 3 Drive Manager 2. Thanks to the innovative winding and insulation system, the servomotor
is approved for almost all networks available worldwide. The servo drive system can therefore be implemented as a single-phase or three-phase system. Added to this, TwinCAT integration increases user-friendliness and facilitates design, tuning and diagnostics.
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The servo drive is available in various performance levels as a single- axis system or as a cost-effective dual-axis version. In combination with the AM1000 servomotor, the system offers drive-integrated safety functions such as STO and SS1. Also part of the economy drive systems is the AF1000 variable
frequency drive, described as a cost-optimised solution for basic drive applications such as conveyor systems, pumps or fans.
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