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ADDITIVE MANUFACTURING/ 3D PRINTING  PRODUCTS PRINT FUNCTIONAL ELECTRONICS IN-HOUSE


Nano Dimension’s additive manufacturing platform, the DragonFly Pro, enables designers and engineers to 3D print conductors and polymers simultaneously to achieve in- house prototyping of functional electronics such as sensors,


conductive geometries, antennas, moulded interconnect devices, printed circuit boards and other innovative devices. According to the company, the


system enables design flexibility for a wide range of research and development, prototyping and


custom manufacturing projects in industries spanning consumer electronics, medical, defence, aerospace, automotive, IoT and telecom.


Nano Dimensions www.nano-di.com


3D PRINTERS FOR CUSTOM PRODUCTION


Two Figure 4 Standalone 3D printers from 3D Systems are being used by ACS Custom, which produces custom devices and in-ear audio monitors for musicians, and in-ear communication devices for the UK military. Its digital production workflow includes 3D scanning a person’s ear, importing that data into design software to design the end part, and 3D printing an eggshell mould which is then cleaned and filled with silicon. Once the silicon is set, the mould is broken away, and electronic components are added to complete the device. The Figure 4 platform is suited to custom production applications, delivering print


speeds of up to 100mm per hour, and six sigma repeatability. Of further benefit, Figure 4 enables the company to prototype four to five iterations of a new product or part in an eight hour day. Figure 4 Standalone includes 3D Systems’ 3D Sprint, which delivers advanced software


support for preparation, editing, printing and management. Dan Bennett, technical director, said: “It includes so many useful tools which help us prepare and optimise the CAD data, and manage the entire print process. 3D Sprint has been instrumental for us to increase efficiency and productivity, and ultimately reduce time-to-part.” As a result of the enhanced workflow, ACS has realised a 4x increase in capacity and


2x increase in efficiency, while reducing material consumption by 50% and labour cost by as much as 80% on one part.


3D Systems     www.3dsystems.com 3D PRINTED FAIRINGS


The all-electric Energica Ego Corsa all-electric Superbike, which will be taking part in the 2019 FIM Enel MotoE World Cup, features a fairing which has been 3D printed by CRP Technology – Laser Sintering using Windform XT 2.0 Carbon-fibre reinforced composite material has been used. The new fairing is not only


more aerodynamic, but it also has a smaller frontal and lateral section. These improvements led to improved performance and greater manageability on fast corners. Thanks to the professional 3D


printing and CRP Technology’s Windform composite materials, it is possible to modify motorcycle components from one race to the next.


CRP Technology www.crptechnology.com





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