Data acquisition
diagnostics and troubleshooting, without the need for costly and time-consuming on-site visits. Take the example of a variable speed drive (VSD) that controls the speed of motors powering various machinery like conveyors and crushers. If a VSD malfunctions, it can halt the entire milling process, leading to significant downtime and loss of production. Technidrive collaborates with leading manufacturers like WEG to integrate advanced technologies into milling equipment including PLCs, HMIs and soft starters and also WEG’s CFW700 variable speed drive (VSD). The VSD has built-in USB connectivity, which makes it easy for maintenance engineers to connect to the device remotely through a tablet. USB capabilities can be retrofitted into existing hardware or control systems. With remote support capabilities, Technidrive can provide immediate assistance. Through remote access, Technidrive engineers can analyse real-time data from the VSD. If the VSD displays abnormal behaviour such as overheating or erratic speed control, mill operators can initiate a remote diagnostic session. Technidrive can rapidly identify the root cause of the issue, and guide operators through troubleshooting steps or adjust parameters remotely to restore normal operation.
IN THE CLOUD
Over the coming years, cloud computing and the IoT will further enhance manufacturers’ predictive maintenance strategies. Cloud- based platforms allow for real-time data collection and analysis, enabling machine shop owners and operators to monitor and optimise operations remotely. IoT sensors can be integrated into machinery and equipment to provide real-time data on performance and maintenance needs, and support swift resolutions to problems.
Data combined with the cloud could offer a wealth of remote maintenance possibilities. Perhaps satellite-based internet services like Starlink could support advanced remote maintenance in isolated locations? For now, remote support is emerging as a vital tool, facilitating seamless communication with milling equipment and ensuring operational excellence in the evolving Industry 4.0 landscape.
Technidrive
technidrive.co.uk
Instrumentation Monthly March 2024
59
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