Manufacturing technology

four in five suffered a cyberattack in the past five years, this is obviously a serious problem. Then there’s regulation. Though Corrigan is reasonably bullish about working with officials – “for the most part, they’re OK with AI” – it’s clear that they’re also becoming more stringent. That’s true on both sides of the Atlantic. In the EU, lawmakers recently proposed a certification regime for AI applications in medical technology. The FDA’s new action plan makes similar noises and includes an expectation that manufacturers will keep it informed of any changes to their AI systems.

Point to the data

Amid all these difficulties – and opportunities – how have Cambridge Consultants reacted? Arguably, their strategy can be boiled down to a single word: data. As Corrigan puts it: “We’ve been developing new systems that help operators to identify and map new types of flaws, building a huge catalogue of shared experience in a way that hasn’t been possible before.” What does that look like in practice? Let’s return to our imaginary stethoscope factory. To stop the AI from crumbling in ambiguous cases – when it’s unclear if a device is ready to pass down the supply chain or needs to be binned – Cambridge Consultants would group the devices by feature. Devices with one type of scratch go into one bracket, while those with another go into a second and so on. Eventually, there are enough examples for both human operators and their automated cousins to decide whether to pass or fail a particular machine. The benefits of this approach are obvious. Rather than painstakingly checking quality by hand – which is anyway liable to mistakes – manufacturers can leave the legwork to the machines. That leaves more time to improve processes further up the supply chain, cutting waste and saving money. At the same time, Cambridge Consultants has been developing systems to make its data analysis even better. Rather than rendering images of devices merely using 3D images with three colours, they now mix 3D video, hyperspectral imaging and lensless imaging.

Ultimately that makes it easier to spot defects and understand why they’re occurring. Nor are Corrigan and his team alone. In Germany, for example, Siemens is using AI to automatically check printed circuit boards. Given just 0.0008% of the devices were ‘not OK’, the scheme was evidently a success. On an even grander scale, a group of ten major pharmaceutical companies, including Merck and Novartis, have teamed up to collectively train AI on larger datasets than any would be able to amass individually – making pharmaceutical manufacturing much faster for all of them. Of course, these changes can’t come about instantly. As Corrigan explains, success instead requires close cooperation with stakeholders up and down the supply chain. “Most of our clients are very

Medical Device Developments /

The difference between deep learning and machine learning

Deep learning is merely a subset of machine learning. The way in which they differ is in how each algorithm learns. Machine learning algorithms leverage structured, labelled data to make predictions – meaning that specific features are defined from the input data for the model and organised into tables. This doesn’t necessarily mean that it doesn’t use unstructured data; it just means that if it does, it generally goes through some preprocessing to organise it into a structured format. Deep learning eliminates some of data preprocessing that is typically involved with machine learning. These algorithms can ingest and process unstructured data, like text and images, and it automates feature extraction, removing some of the dependency on human experts. For example, let’s say that we had a set of photos of different pets and we wanted to categorise them by ‘cat’, ‘dog’, ‘hamster’, et cetera. Deep learning algorithms can determine which features (for example, ears) are most important to distinguish each animal from another. In machine learning, this hierarchy of features is established manually by a human expert.

Then, through the processes of gradient descent and back propagation, the deep

learning algorithm adjusts and fits itself for accuracy, allowing it to make predictions about a new photo of an animal with increased precision. Machine learning and deep learning models are capable of different types of

learning as well, which are usually categorised as supervised learning, unsupervised learning, and reinforcement learning. Supervised learning utilises labelled datasets to categorise or make predictions; this requires some kind of human intervention to label input data correctly. In contrast, unsupervised learning doesn’t require labelled datasets and instead, it detects patterns in the data, clustering them by any distinguishing characteristics. Reinforcement learning is a process in which a model learns to become more accurate for performing an action in an environment based on feedback in order

to maximise the reward. Source: IBM

open about their goals,” he explains, “so we don’t just implement AI, but aim to support it and to help build teams within their organisation to allow it to grow.” The same is true of regulators. With officials in Europe and the US more hawk-eyed than ever, Corrigan says that “finding the most efficient regulatory approach and explaining the validation approach to regulators requires a deep understanding of the algorithms being used, in order to convey how the validation leads to a safe and effective product.”

Close cooperation

Corrigan suggests that similar AI and machine learning systems may soon be found up and down the supply chain, from factory floors all the way to clinics and operating theatres. He’s not the only one. GE Healthcare and Philips both recently announced large investments in AI/ML, as did Medtronic, where Todd Morley, director of data science, “anticipate[s] widespread application of AI to manufacturing, including within our supply chain”. At the other end of the healthcare system, there’s everything from embedding AI in inhalers to adding it to injectors. Cambridge Consultants is even using technology to diagnose illnesses in real time. Rather than wasting time in pathology labs, in other words, doctors may soon be able to examine diseases immediately, saving patients potentially risky trips to the hospital. We’ve obviously come a long way from those specula in Pompeii – and we won’t be the only intelligences deciding where we go next. ●

0.0008% Percentage of devices that were ‘not OK’ in Siemens’ scheme to use AI to automatically check printed circuit boards in Germany.

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