32 Safety Test and Calibration Station to Boost Gas Safety and Reduce Costs


Safety specialist, Dräger (Germany), have launched a new product which will help the oil and gas industry stay on top of the testing and calibration of its portable gas detection instruments, at the same time as saving time and money.


The Dräger X-dock is an instrument calibration and management system which allows companies to complete automatic bump testing and calibration in seconds, using just a fraction of the test gas traditionally used with many other systems.


Significantly, the X-dock also offers a robust documentation and reporting function so that users can see the status of their portable gas detection instrument fleet at a glance and can produce calibration certificates without the need for a computer or printer.


With hundreds of very different and hazardous gases found in the oil and gas industry, the X-dock has the flexibility and range of multiple gas inlets to facilitate the use of different gas mixtures for testing and calibration, making it a highly advanced piece of technology.


No two oil and gas companies are the same and with the diverse range of chemical processes and species processed and used in each plant, the three different versions of the X-dock available, ensure that every area is covered.


Three versions of the X-dock are available, including: X-dock 5300 a ready-to-use version which comes with a gas detection instrument module; X-dock 6300 a master version with three test gas connections which can be expanded up to ten modules; X-dock 6600 a master version with six test gas connections which can be expanded up to ten modules.


Because the system is completely automated, the potential for operator error is significantly lowered helping to boost gas detection safety rates.


Kevin Honner at Dräger Safety UK said: “Industries using portable gas detection equipment rely on these instruments to identify potentially fatal hazards and ultimately save lives. It’s critical this equipment works correctly and that companies implement a strict schedule of calibration, maintenance and pre-use bump testing.


“As well as dramatically reducing the amount of time it takes to test and calibrate equipment, our system provides tailored information instantly, such as who tested which device when and what the result was, so that strict fleet controls can be maintained.


“We believe these innovations will help to improve the entire safety landscape in gas detection by shifting the emphasis away from individual instruments and onto maintaining and managing the fleet as a whole.


“But it’s not just about the improvements in safety that this system can bring – the financial benefits are equally important. Major users in the Oil and Gas Industries can have 500 or more portable gas detectors in their fleets which need to be tested and calibrated and the financial benefits of the time and gas consumption savings achievable using X-dock are very substantial on an annual basis. “Our system completes an automatic bump test in eight to fifteen seconds for a standard 4 gas monitor, and can do up to 1,000 tests with a 58 litre bottle of test gas, so the savings can be enormous.”


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Safety Equipment Found at A+A


For nearly 100 years MSA Europe's (France) passionate mission of safety empowers them to protect lives. MSA are committed to provide the latest in innovative, best-in-class safety solutions allowing their customers to return safely to their families & friends. At MSA, every life has a purpose.


The new PremAire Escape is a positive pressure short duration compressed air emergency escape breathing device. The optional mask/hood combination allows escape from extreme


atmospheres like H2S releases. It has been designed based on input from major users in oil & gas.


MSA will also present the most durable multigas detectors on the market, driven by MSA XCell Sensors: ALTAIR 4X & ALTAIR 5X. Both can be fitted with a wide range of sensors. They are fully compatible with the simple & intelligent GALAXY GX2 automated test & calibration system.


Superior stability, accuracy, repeatability, fast response & longevity characterise MSA's XCell sensors. With less time spent on calibration & bump tests, you save calibration gas, maintenance costs & in turn, save money.


In addition, MSA will present their new integrated Head Protection solution, combining helmet, eye, face, neck, hearing and respiratory protection (V-Gard System)


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MSA were exhibiting their Gas Detectors at A+A. 27152pr@reply-direct.com


Single Gas Monitor Offers Leading Features


Gas Measurement Instruments (UK), an IST company, have introduced their new maintenance- free PS1 Series single gas monitor designed with industry leading features. Both lightweight and easy to use, the device offers sensor options for monitoring hydrogen sulphide, oxygen, carbon monoxide, or sulphur dioxide.


The self-monitoring device features on/off capability and field adjustable alarm settings. During hazardous conditions users are alerted via three alarm functions: vibration, red flashing LEDs and audible buzzer. The instrument is fitted with a robust stainless steel alligator clip that attaches easily onto a collar or vest, putting the instrument near the breathing zone for maximum protection and safety.


Also available is the new PS1 auto bump and calibration station that provides a fast visual indication that an instrument is calibrated correctly, thereby improving compliance, record keeping, efficiency, and accuracy. Easy to operate, simply place the PS1 into the cradle and close the door. Calibration is complete in 90 seconds and bump testing in 60 seconds. The unit requires minimal effort by users.


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Gas Detection Market Reaches $2.2 Billion in Annual Revenues


New market trends data released by Honeywell company City Technology (UK) shows extensive growth in the Industrial Gas Detection sector, which has now reached $2.2 billion in worldwide revenues. The biggest growth in the sector has been attributed to the Oil and Gas industry, spurred on by a surge in Shale Gas exploration and the increasing demand for energy.


City Technology is at the heart of Gas Detection systems, providing specialist solutions in gas sensing technology, ensuring safety in the sector. City are specialist suppliers of gas sensors for the life safety and emissions gas analysis sectors, contributing to a global gas sensing market worth $420m.


John Warburton, Strategic Marketing Manager at City Technology, describes this market as vibrant with many opportunities for continuing growth. "The Gas Detection market is very strong at the moment. For example, we are predicting that the global demand for gas sensors will grow at 5-6% pa over the next five years with the Asia Pacific region growing at 10%. Growth in North America will remain strong, driven by the on-going development of shale gas deposits.


“Moreover, new trends in Gas Detection go beyond traditional markets. For example, City has highlighted the growth in the market for Medical and Domestic Gas Detection sensors, for instance in carbon monoxide and flammable gas alarms, which are worth nearly $90 million combined." John Warburton affirms that, “These future growth markets are being driven by health and safety awareness and legislation. Furthermore, it will be an increasing demand for energy and the strengthening global economy that will shape these developments and, therefore, the future of gas detection.”


With a range of more than 300 products detecting 28 different gases and a growing number of facilities in Europe, the USA and Asia Pacific, City Technology is well positioned to capitalise on this market growth whilst continuing to be the leading choice for sensing technology.


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OCTOBER / NOVEMBER 2013 • WWW.PETRO-ONLINE.COM


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