CONTENTS SEPTEMBER 2015 VOL. 155, NO. 3 c FEATURES
65 / LEAVE NO GRAM UNTURNED: AUTOMAKERS LIGHTEN THE LOAD
Automakers, suppliers, technology providers examine every part from body panels to bolts to make vehicles lighter.
77 / LINING UP FOR CONTINUOUS IMPROVEMENT
Immersive virtual reality technologies help automakers improve worker safety, shorten lead times and bolster quality.
89 / FLEXIBLE MANUFACTURING FOR A FUTURE WITH MIXED MATERIALS
ComauFlex is more than a fl exible production system—it’s a modern modular manufacturing strategy
99 / FAST, CONSISTENT, CRITICAL
A fl eet of robots is helping one contract manufacturer in Wisconsin remain competitive and grow its business.
103 / METROLOGY GETS CONNECTED
Metrology devices are able to collect data faster and with fi ner resolution than ever before. With computation getting cheap and ubiquitous, a larger question is how manufacturers are—or should be—using the metrology data they are now getting.
117 / REDEFINING PLM
PLM software developers face many new challenges, including the impact of Big Data and the Internet of Things (IoT) on the manufacturing industry.
SHOP SOLUTIONS
51 / AEROSPACE SHOP GROWS ON SECONDARY OP MACHINING
B-C-D Metal Products Inc. (Malden, MA) was established as a blacksmith shop in 1935 by three Swedes, Eric Bergstrom (B), Oscar Carlson (C), and Sven Dahlquist (D). Today it is operated by a third generation, with a fourth generation waiting in the wings.
57 / ADVANCED TOOLHOLDING RAMPS UP PRODUCTION
Machine and hydraulic system manufacturer Reitshammer (Jeging, Austria) has a high level of vertical integration in its manufacturing operations and produces the majority of its own system components.
129 / QUICK-CHANGE SYSTEM CUTS SETUP TIME
The growing demand for precise temperature monitoring and control equipment has resulted in the need for more effi cient production at Pyromation Inc. (Fort Wayne, IN).
ON THE WEB
3D PRINTING NEEDS TO DEVELOP MORE METALS
More metals need to be developed for 3D printing, according to a survey conducted for Stratasys Direct Manufacturing. The survey also shows where additive manufacturing is growing fastest. More at
http://tinyurl.com/3dmetals
6
AdvancedManufacturing.org | September 2015
Cover: The ComauFlex body shop solution—developed and refi ned over the past decade—has been demonstrating how it can accommodate dissimilar materials while incorporating a wide range of processes. By optimizing the layout of working areas using modular, integrable and inherently fl exible systems, this manufacturing approach has proven itself to be a cost-effective solution for the times.
DEPARTMENTS
10 / UPFRONT Past the Fog of Profi ts, a Mountain of Challenges
12 / CONNECT & ENGAGE
14 / ADVANCED MANUFACTURING NOW
• Closing the Manufacturing Loop with Metrology
• Smart Manufacturing for Optimum Industry Health
• Hard Scudding Shapes New Horizons in Gear Production and Performance
21 / SME SPEAKS
Transforming Manufacturing through the Connected Enterprise
25 / NEWSDESK Bigger, Better Plans for Manufacturing Day 2015
36 / SOFTWARE UPDATE
Cloud-Based Field Service Apps Cut Downtime
43 / TECH FRONT Absorbing Research for Cheaper, Better Solar Cells
132 / WESTEC 2015 PREVIEW 153 / CLASSIFIEDS 154 / AD INDEX 127 / PROFILES
156 / WORKFORCE PIPELINE
Motivated by a Mission
159 / VIEWPOINTS • C.A.S.E. Study: Automotive Down Cycle Coming
• Time to Turbocharge Manufacturing Concepts
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