FOOD & BEVERAGE
Brewery rebels as Fulton’s thermal fluid installation is one of only a handful in the UK
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team is often a traditional source of indirect heat for brewing but, with an increase in micro-breweries and resurgence in craft brewing, the regulations and additional ongoing investment required for running a pressure- based system often adds too much cost when considering steam as a heat transfer solution. So when Rebellion Beer Company was looking to replace its ageing steam boiler system, they turned to two of the UK’s major thermal fluid specialists for help.
So when Rebellion decided that an upgrade to its original brewing equipment was required, and with its steam boiler reaching its end-of-life, they started reviewing heat transfer options.
“Having met with two suppliers to discuss the project, we were impressed with Fulton’s enthusiasm and interest in getting involved with what turns out to be one of only a handful of brewery-based thermal fluid projects in the UK.” says Mark Gloyens. “Fulton’s FT-C 240 vertical coil thermal system will save money on energy bills as it’s easily turned on/off as required and with minimal heat-up time. In contrast, the old steam system needed to be turned on in the morning and left running regardless of steam demand.”
The system also provided value-for-money, because thermal fluid heaters are non-pressurised and therefore not subject to pressure regulations. Additionally, Rebellion prefers to operate its thermal system at lower temperatures of around 135°C to ensure a quality product, making thermal fluid an ideal source of heat.
The system is also simpler than steam and was therefore less expensive to set-up and maintain. Additionally, Fulton’s FT-C is more compact than the steam system, which has freed up essential space for other process equipment.
As Fulton’s Carl Knight explains, unlike steam, thermal systems provide useable temperature with very little pressure and a variety of cost savings should therefore be expected. The additional control provided by thermal also allows multiple, easy and accurate temperatures throughout a single system that can also include cooling. There are also no freezing hazards, they provide rapid start-up/shutdown with minimal heat losses and there’s no requirement for blowdown or condensate losses.
“Whole life costs can also be cheaper because they require fewer
insurance inspections, which minimises production downtime and shut down. There’s also no water treatment or chemical dosing requirement, therefore no waste disposal and minimal maintenance costs.” says Carl.
Fulton’s system is now used throughout Rebellion’s processes. From the mashing-in and wort boiling processes, to heating the CIP system.
Summarising, Carl says that Fulton are experts in all heat transfer solutions and because they offer a complete range, they are well placed to offer customers an unbiased review of their requirements.
Fulton 0117 972 3322
www.fulton.co.uk
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