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THE WEIRS TIMES, Thursday, April 8, 2010

IMPROVEMENT101 HOME

Mark@HomeAdditionPlus.com

by Mark Donovan

Contributing Writer

A solid wood door is expensive to replace, re- gardless of whether or not it’s an exterior or interior solid wood door. Consequently wood door restoration is an excel- lent alternative to buying a new replacement door for the do it yourself hom- eowner who’s on a limited budget. I recently went through

a wood door restoration project on a solid 6 panel pine interior door. It was a bathroom door that sat relatively close to a show- er stall. Over the years splashed shower water pitted the inside surface of the stained and poly- urethaned door. It looked spotted and bleached out from all of the moisture that had effectively eaten away at the door’s poly- urethane surface.

Sanding Old Door

After taking the door

off its hinges I brought it into my garage workshop and removed all of its hardware, including the hinge leafs and the door knob. I then placed it down flat on a couple of cloth covered saw horses, and pulled out my dust mask. To remove the old poly-

urethane and stain, I used an orbital sander with 60 grit sandpaper.

I

proceeded to sand down all of the flat surfaces of the door including the rails, stiles, and raised panels. I sanded the door down to bare wood. Next, I hand sanded

all of the corners and recessed raised panel edges using 60 grit sand- paper. Attempting to use an orbital sander in these areas would have been impossible and would have damaged the raised panels.

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I then went back to my

orbital sander and used 120 grit sandpaper on the door’s flat surfaces to create a smooth finish.

Likewise, I also went back and hand sanded the cor- ners and recessed raised panel edges of the door with 120 grit sandpaper

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to complete the sanding process.

Staining the Wood Door

After wiping down the

door thoroughly to re- move any dust, I used a sponge brush to apply a Minwax pre-stain condi- tioner solution to the door surface. After letting the pre-

stain soak in for about 10 minutes I wiped the

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excess solution off of the door with a rag. The pre- stain solution helps to ensure an even penetra- tion of the stain into the wood surface. After wiping down the

door of any excess pre- stain conditioner, I then used a sponge brush to apply a Minwax stain to the door surface. Imme- diately after staining the door I wiped it down with

See DONOVAN on 18

17

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