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The Relation Between Charpy-V Fracture Toughness for Nodular Cast Iron


Fracture toughness with accompanying Charpy-V data is somewhat scarce for nodular cast iron. However, there are a few good sources, where the fracture toughness has been estimated using a valid elastic-plastic procedure.5-7


6 contains a compilation of ductile KJIC of nodular cast iron, plotted against Cv a clear relation between KJIC


can be expressed in the form of Eqn. 4. and Cv


estimate corresponding to the general relation given by Figures 4 and 5 and Eqn. 3. As for the general rela- tion, the KJIC


Included in Figure 6 is the KJIC and the KJIC


estimate corresponding to ETOT


estimate than predicted based on the general relation. This difference highlights the higher notch sensitiv- ity of nodular cast iron compared to bulk metals.


Figure 7 contains a compilation of partly brittle KIC values for a range of nodular cast iron. The ETOT based on Kinst cause Kinst than KJIC


4). Thus, one single equation seems sufficient to describe the fracture toughness - Charpy-V relation of nodular cast iron.


Discussion


The relation between Charpy-V impact energy and fracture toughness is different for structural steel and nodular cast iron. Since the important parameter describing the material’s resistance to cracks is the fracture toughness, it means that the Charpy-V requirements for nodular cast iron should be different from steel. With the help of the general relation and the nodular cast iron specific relation, it is possible to estimate an equivalent impact energy that gives for steel the same fracture toughness as for nodular cast iron. The pro- cedure to estimate the equivalent impact energy is shown schematically in Figure 8. This allows for one to transform a nodular cast iron impact toughness value to a corresponding impact toughness for bulk metals. The resulting equivalent impact energies are given in Table 1 and Figure 9.


Table 1 can be used to define case specific Charpy-V require- ments for nodular cast iron. If, for example, the Charpy-V requirement for steel would be 28 J, the corresponding re- quirement for nodular cast iron should be 13 J.


84


these materials, the partly brittle fracture toughness can be described with the same relation as found for KJIC


. Probably due to the flat tearing resistance curve for (Equation


and KIC


Figure 7. Relation between Charpy-V energy and fracture toughness for nodular cast iron. Data taken from References 7-11.


and Kinst estimate


is even lower than the estimate for KJIC can correspond to a larger crack extension


, be-


an absolute lower bound to the data, but the data is clearly closer to the ETOT


estimate corresponding to ETOT forms basically


iron grade. The proportional scatter in the relation is similar as the scatter in the general relation shown in Figure 4. The average relation between KJIC


and Cv for nodular cast iron Eqn. 4


Figure 6. Relation between Charpy-V energy and ductile fracture toughness for nodular cast iron. Data taken from References 5-7.


, that is independent of


Figure


values for a range . The data indicate


Figure 8. Principle of determining an equivalent impact energy for nodular cast iron.


International Journal of Metalcasting/Volume 8, Issue 2, 2014


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