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CASTING MODERN A PUBLICATION OF THE AMERICAN FOUNDRY SOCIETY


OCTOBER 2013 VOLUME 103 | NUMBER 10


COLUMNS


7 Editorial Can You Re-Engineer? A.T. SPADA


18 Washington Alert Proposed Lowered Silica PEL Released S. SALMON, J. HANNAPEL AND C. RICHTER


P. 39 P. 30


42 Novel Solutions Joining the Data Revolution MODERN CASTING STAFF


43 CEO Journal


The Art and Science of Operations Management D. MARCUS


P. 25 Special Focus: Plant Engineering


20 Lead Free in the “Live Free” State Watts Water Technologies built a new U.S. facility to bring lead-free production back from China. D. KAPEL


25 Laying Track for Growth A booming producer of cast railway track looked for a way to engineer an expan- sion while using as much of its existing space and equipment as possible. K. EMAN


30 Evaluating Equipment Performance Track key determining factors in the decision to refurbish or upgrade machinery. J. CRAIG


34 Designing Optimal Gating Systems for Iron Castings Computer simulations and an understanding of iron-specific melting characteristics can reduce time and costs related to defective castings. L. SMILEY AND D. SCHMIDT


39 Aluminum’s Dynamic Capabilities


A mammoth project for the University of Wisconsin from a nearby metalcasting facility aids research into the nature of the universe. N. LEIDER


51 Literature+PLUS+ This biyearly special provides easy access to supplier information. A MODERN CASTING STAFF REPORT


DEPARTMENTS


3 From Online 9 Industry News 17 Industry Faces


19 In a World Without Castings


46 Casting Innovations 48 AFS News


50 Metalcasting Supplies


55 Classifieds 63 Advertisers’ Index 64 Shakeout


moderncasting.com Cover Photo: Denise Kapel


October 2013 MODERN CASTING | 5


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