Feature Machine building/frameworks & safety Looking back on safety
Rearview video systems are being built into vehicles which will help to reduce the accidents resulting from drivers being unable to see behind when reversing. There are, however, a number of challenges faced by the designers of such systems. Don Nisbett, marketing manager, High Speed Signal Conditioning Group, Analog Devices, comments
n December 2011, the U.S. Department of Transportation proposed safety regulations to help eliminate the blind zones behind vehicles that can make it difficult to see pedestrians – especially toddlers. The proposed rearview- visibility rule was required by Congress as part of the Cameron Gulbransen Kids Transportation Safety Act of 2007 (‘K.T. Safety Act’), named for a two-year-old boy who was accidentally killed by his father in the family’s driveway. ‘Back-over accidents’ cause around 300 deaths and 18,000 injuries a year. The recent mandate requires rearward detection that will allow drivers to ‘see’ behind the vehicle using new technology such as a rear- mounted video camera.
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Rearview video represents the latest in driver-assistance safety, merging infotainment and communication technologies
The proposal calls for expanding the required field of view for all passenger cars, pickup trucks, minivans, buses, and low-speed vehicles so that drivers can see directly behind the vehicle when reversing. By September 2012, 10% of new vehicles must have com- plied with the new requirements of the proposed rule, then 40% by September 2013, and 100% by September 2014. Some vehicles can now be purchased with surround-vision safety systems that show a 360˚ view of everything near the vehicle’s proximity.
Design challenges To meet the new standard, the National Highway Traffic Safety Administration (NHTSA) pro- jects that automobile manufac- turers will install rear mounted video cameras and in-vehicle displays. NHTSA’s preliminary assessment was that rearview video (RV) systems have greater potential to improve vehicles’ rear visibility than sensor-based rear object detection sys- tems and rear-mounted convex mirrors. Rearview video represents the latest in driver-assistance safety, merging infotainment and communication technologies. A growing number of vehicles around the world are already equipped with RV systems which
Design Solutions OCTOBER 2012 Don Nisbett
permit a driver to see much of the area behind the vehicle using an in-car video display that shows the image from a video camera mounted on the rear of the vehicle. Aftermarket RV systems are also available. To meet automotive makers’ strict requirements, designers of RV systems must take into account both perfor- mance issues and robustness. For starters, the rearview camera must be as small as possible to fit seamlessly into the vehicles’ current body structure. Designers of OEM systems have been hard-pressed to eliminate some of the dozen or more electronic components that go into an RV camera. However, ICs are being introduced to help reduce overall assembly size by eliminating numerous discrete electronic components in favour of an integrated approach. For example, a new RV camera from a leading manufacturer integrates high-speed video reconstruction filters with short- to-battery protection in a package that reduces space requirements by 90% when compared to an equivalent discrete solution. Space will be even more critical for future surround-vision safety systems using four or more cameras per vehicle.
Preventing faults
Another issue centres on the robust- ness of the signal chain, as RV systems must be virtually indestructible. A robust signal chain is required to survive an overvoltage condition up to 18V, be ESD-hardened, and operate without interruption in the presence of large common-mode voltage noise.
Since video, ground and battery sig- nals all run on the same long cable assembly, one of the most severe faults for any video signal is to be shorted directly to the battery voltage. This short to battery could not only damage the RV or surround-vision system but also the more expensive head-unit video systems.
In addition, sources of transient noise abound: windshield wipers, power windows, and the A/C compres- sor motors turning on and off – all cause current and voltage spikes in chassis ground resulting in common-mode error voltages that can wreak havoc on RV systems. Noise from these sources can degrade image quality and even damage electronic systems. Anything outside of a regular video signal can be seen as noise but, regardless of interference source, car manufacturers expect OEMs to maintain stringent requirements regarding robust- ness. Most often, harmful voltage surges come from electrostatic discharge, or ESD, a single, fast, high current transfer of electrostatic charge. ESD can perma- nently damage electronic systems. While most manufactures install safe- guards, ESD-hardened ICs provide an extra level of robustness.
New automotive operational ampli- fier and analog video filter ICs, such as Analog Devices’ ADA4830 series of dif- ference amplifiers and the ADA4433/32 series of video reconstruction filters, offer integrated short-to-battery protec- tion, large common-mode rejection, and heightened ESD tolerance in small foot- prints. These devices integrate many costly, bulky discrete components such as capacitors, diodes, transistors and switches that typically protect stan- dard operational amplifiers. The fault detection output of these new inte- grated amplifiers and video filters allows for proactive and speedy diag- nosis. Eliminating discrete electronic components allows system designers to shave about 20% from their compo- nent costs while saving up to 90% PCB real estate – an important feature for today’s rearview video and tomorrow’s surround-vision safety systems. In just a few short years rearview video – and eventually surround-vision – will be a reality for all cars. RV system designers can save space, time and resources now by adopting integrated ICs that also offer crucial overvoltage protection along with excellent picture quality, low power consumption, and diagnostic features. Most importantly, however, the new generation of rearview video and com- munication systems can help to end the tragedy of back-over deaths.
Analog Devices
www.analog.com
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