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CASTING MODERN APRIL 2011 A PUBLICATION OF THE AMERICAN FOUNDRY SOCIETY VOLUME 101 | NUMBER 4 COLUMNS


7 Editor’s Letter Move to Green Profitability A.T. SPADA


P.28 P.24 24 In Search of the Ultimate Green


We explore far out technologies that could help casters lower energy costs. S. GIBBS 28 Capitalizing on Environmental End-Use


Profit on the green movement by looking at these three end-use markets. S. GIBBS 34 Finding a Home for Your Recycled Sand


Knowledge of the properties of your spent casting sand and several successful reuse programs could put you on the road to lowering disposal costs. AFS-FIRST AND S. WETZEL


38 Becoming a Practical Green Casting Industry ThyssenKrupp Waupaca’s president relates strategies for going green. G. GIGANTE


42 GIFA 2011 Preview Floorplan (p. 46) • List of U.S. Exhibitors (p. 46) • Technical Program (p. 47)


46 Lit +Plus+ Suppliers of casting equipment, materials and services offer free literature.


Making Sand Casting Patterns With Fused Deposition RP The researchers explore this unique rapid prototyping (RP) process, which can be used to make models for use in sand casting.R. URBANIC, J. SOKOLOWSKI AND R. HEDRICK


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Cover: Design by Michael Berrafato, art director


April 2011 MODERN CASTING | 5 P.42


19 Reducing Costs Through Conservation An energy management program can increase your profitability. S. ROBISON


17 Washington Alert House Votes on Bill to Block Climate Rules S. SALMON, J. HANNAPEL AND C. RICHTER


48 CEO Journal Thinking Like a P&L Statement D. MARCUS


50 Marketing Matters Growing Sales With E-Commerce Savvy N. MERENS


DEPARTMENTS


3 Hotline 8 Industry News


16 Industry Faces 51 AFS/CMI News


52 Product Innovations


53 Metalcasting Supplies


56 Classifieds 63 Advertisers’ Index 64 Shakeout


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