TECHNOLOGY IN ACTION ADVERTORIALS Smart, heavy duty encoders ideal for challenging applications
Industrial process heating: 4 opportunities to improve sustainability
In this article we focus on four major energy transition opportunities available now for industry to consider in its drive to improved sustainability:
1. Decarbonisation
Alternative solutions to the use of fossil fuels in steam and hot water production are readily available, including electrification and combustion solutions based on renewable energy.
2. Energy performance
Where low carbon solutions are not a practical option, focus on maximising the energy performance of existing boilers through the use of modern energy efficient burners, feed water treatment, and remote monitoring of heating systems.
3. Reduction of polluting emissions
In addition to the actions listed above, polluting emissions can be reduced further using thermal oxidation solutions.
4. Recovery and re-use
Look at best practice in managing natural resources, from water management through to waste heat recovery and solvent recovery systems
BABCOCK WANSON
www.babcock-wanson.com
Laboratory vs. Process Analysis: Making the right choice for industrial success
In the fast-paced world of industrial manufacturing, managers face a multitude of critical decisions daily. Among the most important is how best to monitor and control production processes through laboratory-based (offline) analysis or by integrating online/inline (process) analytical systems directly into the production line.
This decision can have a significant impact on product quality, operational efficiency, safety, and ultimately, profitability. While there’s no one-size-fits-all answer, understanding the key factors behind each approach can empower decision-makers to select the best solution for their specific environment.
METROHM
https://www.metrohm.com/en_gb/discover/blog/2024/
lab-vs-process-decision.html
Data Insights and Advanced Analytics with Watlow’s THERMALWATCH™ Plant Monitoring Solution
collaboration points, facilitating continuous improvement discussions and aligning insights with operational objectives.
Supporting Electrification and Sustainability Transformative Data Management
THERMALWATCH is Watlow’s smart services and advanced analytics program designed to provide actionable insights of your thermal systems’ performance. It collects key process parameters to pinpoint opportunities for enhancement across various metrics such as uptime, yield, energy efficiency, and repeatability.
At the heart of the solution is Watlow’s deep understanding, developed from more than 100 years of designing and manufacturing thermal systems. THERMALWATCH is combined with a robust data management platform that displays near-real-time information about system performance. This includes vital metrics such as power delivery, controller health, and environmental factors affecting system performance. By utilizing sophisticated data analytics and expert analysis, businesses can identify inefficiencies, predict equipment fail- ures, and optimize their operations to improve safety, minimize downtime, and boost overall productivity and quality.
What are the Benefits of the Solution?
Data Analysis: Monthly reports delivered by thermal systems experts, featuring graphical representations, statistical data, and actionable insights tailored to improve system per- formance.
Secure Data Transfer: The program incorporates a cellular IoT
gateway that securely transmits data to the cloud, ensuring easy accessibility and robust security measures.
Comprehensive Support: Watlow offers engineer-to-engineer 40
WATLOW
https://www.watlow.com/products/thermalwatch
IRISH MANUFACTURING MAY/JUNE 2025
THERMALWATCH exemplifies Watlow’s commitment to pioneering thermal solutions that drive efficiency and sustainability, empowering businesses to meet their energy transition goals effectively. The analytical tools provided, not only enhances operational efficiency but also support organizations in their journey towards decarbonization. By monitoring and managing energy consumption, companies can markedly reduce their carbon footprint, effectively contributing to global decarbonization efforts.
Comprehensive Solutions for Diverse Industries
Watlow serves various sectors including semiconductor manufacturing, healthcare, and sustainable energy solutions. From front-end semiconductor processing to lifesaving medical equipment, THERMALWATCH helps businesses harness the power of data to drive performance. Companies can achieve highly competitive advantages by leveraging Watlow’s integrated approach, which provides a holistic view of thermal systems and insights derived from comprehensive data.
In conclusion, THERMALWATCH is more than just a tool; it is a gateway to innovation and efficiency. By leveraging data, Watlow empowers businesses to make informed decisions that not only optimize performance but also support a sustainable future, reflecting their mission of pioneering thermal solutions for a thriving tomorrow
The latest Smart Heavy Duty Encoders developed by sensor specialist BAUMER are ideal for demanding heavier industrial applications, such as; Aggregates, Steel, Materials Handling, Ports, Cranes and Paper Mills. They represent the perfect choice for monitoring applications which include asynchronous motors. These uncompromisingly robust encoders are part of the incremental heavy duty HOG800 series which includes 3 options. The HOG840 a cost-effective option ideally suited to wind turbines and machinery, the HOG860 designed for more
challenging applications featuring asynchronous drives and the HOG870, developed as a heavy duty encoder with redundant sensing and evaluation. Among the key features of these robust encoders is enhanced protection against corrosion, shaft currents, overvoltage and mechanical stress. Additionally, Baumer has adopted the ‘smart’ functions of its broader industrial encoder products into these heavy duty options. For example, intelligent parameterisation of resolution, output level and rotation direction. New functions to monitor sensor status, temperature and operating time are also available.
BAUMER LTD 01793 783839
www.baumer.com/gb/en/
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