FOOD & BEVERAGE  FIRST EDITIONS


The IntElect2 130-ton machine is used exclusively to manufacture


FOAMO cups using a single cavity tool with a 12 second cycle time. 


cavities, doubling their cup output. For personalisation and branding, the cell also comprises an IML robot. Lids are moulded using a four-cavity tool on the IntElect2 180-ton machine. Each lid features a textured logo and high-quality threads to prevent hot liquids leaking onto consumers. In-person training has also proven to be invaluable. Completing both the Introduction to Injection Moulding as well as a course in Tool Setting, the practical demonstrations has widened my production expertise considerably. The result is an even better-quality product for market launch.


For example, the tiny air bubbles in the foam core are integral to the


weight of the cup, which at 60g is virtually half the weight of similar UK- manufactured reusable cups. This technology also offers the best insulation for consumers. Independent tests show that the internal temperature still measures 69°C after 10 minutes. But most importantly, because the cup uses 50% less material than other reusable cups on the market, the Co2e per kilogram is just 0.0372.


Putting this into context, a conventional insulated steel cup would need to be used 70 times more often than a FOAMO cup to have the equivalent Co2e per use. FOAMO drinkware is currently available in seven colour variants. They can be customised and co-branded for business channels using the company’s in-house screen and digital print expertise. Alternatively, they can be purchased by consumers direct through www.foamocup.com.


www.irish-manufacturing.com May/June 2025 Irish Manufacturing 35


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