PC-SEP22-PG26-27.1_Layout 1 12/09/2022 09:42 Page 27


INDUSTRY 4.0/IIoT Figure 2: Dashboards provided the information


required to decrease steam consumption, along with corresponding reductions in emissions


All figures courtesy of Seeq


prevent excursions. The following use cases show how process


manufacturers are using advanced analytics applications to create insights from IIoT and other data to improve efficiency and sustainability. One oil and gas company used Seeq to


automate their regulatory compliance reporting. After connecting to data from various process data historians, SMEs defined and applied calculations within the application to report emissions levels accurately and efficiently, ensuring regulatory compliance (Figure 1). The calculations and reports are


automatically updated as new data becomes available in the historian, saving the oil and gas company time in generating these reports. And more importantly, using the advanced analytics application has empowered the company to transition from a reactive to proactive approach to identify issues efficiently, as opposed to after the fact in a monthly or quarterly report. A specialty chemical company wanted to


FE-DEC16-LANEMARK:FE-DEC16-LANEMARKS 1/5/17 2:30 PM Page 1


develop energy models for their critical assets. Historically, creating prediction energy


consumption models has been challenging for SMEs as related data is noisy, and thus difficult to model in a spreadsheet. Another issue arises because models are rarely updated, making them quickly obsolete. Using an advanced analytics application,


the chemical company created prediction models using regression of the total steam demand based on equipment and instrumentation, enabling SMEs to isolate the impact of specific equipment. The application empowers SMEs to efficiently build models, in a matter of hours instead of weeks, and establish regular reviews using dashboards (Figure 2). After applying the prediction models for


more than three years, the company increased its steam recovery by 30% and decreased stream consumption by 15%, which equates to preventing the greenhouse gas emissions of 1,095 passenger vehicles every year. Determining the best approach to address


sustainability concerns does not need to be a daunting or capital-intensive task for process manufacturers. Instead, they should look at the opportunities available to use existing assets and resources to drive optimisation improvements. Utilising the talent and process expertise


of their existing workforce, along with Industry 4.0 solutions such as self-service advanced analytics, process manufacturers can gain more insight into environmental performance, and empower employees at all levels to directly speed progress toward attainment of sustainability KPIs.


Seeq www.seeq.com


Gas Process Burners


Lanemark gas burner systems offer users reliable, high effi ciency, process heating solutions.


FD Series Packaged Oven/Dryer Burners


• Specifi cally designed for process air heating applications in convection ovens and dryers


• High turndown/short fl ame lengths providing accurate process temperature control


• High effi ciency gas + air modulation, gas only modulation and simple high/low control options


• Heat Input Range: 9 kW – 1550 kW TX Series Gas Fired Process Tank Heating Systems


FD-C high turndown oven/ dryer air heating burners.


FD-GA modulating gas + air process air heating burners.


FD-E low cost high turndown oven/dryer air heating burners.


• High effi ciency (80%+) heating of all types of spray and dip process tanks


• Compact high effi ciency small diameter immersion tube heat exchangers occupying minimum tank space


• Accurate performance modelling using Lanemark TxCalc design software


• Direct fi red, high effi ciency burner systems, for high volume air heating applications such as paint spray booths, ovens and dryers.


• Supplied either as Midco burner heads for OEM system integration or as Lanemark DB or FDB complete packaged systems including modulating


gas valve trains and controls


Midco HMA high efficiency, high turndown, air replacement or “make-up” air heating burners.


TX high efficiency small diameter immersion tube tank heating systems.


Lanemark Combustion Engineering Limited


Lanemark House, Whitacre Road, Nuneaton, Warwickshire CV11 6BW United Kingdom Tel: +44 (0) 24 7635 2000 Fax: +44 (0) 24 7634 1166 E-mail: info@lanemark.com www.lanemark.com


C OMBU ST I ON EN G I N E E R I N G


• Wide range of fi ring rates to suit alternative temperature rise and air velocity system requirements


• DbCalc system design software


• Heat Input Range: 15 kW (1½") – 1150 kW (8") Midco HMA Series Air Replacement or “Make-Up” Air Heating Burners


SEPTEMBER 2022 | PROCESS & CONTROL 27 09:04


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