The ION 500 delivers 20A continuous current
and 30A peak current across a single axis, while the Magellan chip enables on-board intelligent drive functions that cover the most advanced motion requirements. On-board programming enables distributed
control, which can improve motion performance, and also frees up central processing with motion functions executed at the required axis. The PMD Magellan chip also gives the benefit of standalone control, which can remove the requirement for a separate controller. This can significantly reduce cost, as well as creating a more compact and lightweight overall motion solution footprint, vital for applications such as robotics. On-board motion control capability via the 32- bitMagellan chip, includes profile generation, PID
position loop closure, PWM signal generation, and field oriented control. Meanwhile, specific motion profiling includes trajectory generation, including trapezoidal and S-curve point-to-point profiling, velocity contouring, and electronic gearing. The drive can also perform position servo
compensation, step motor stall detection, and microstep generation. Integrated encoder position feedback includes quadrature encoder and pulse & direction input signal processing. With a code execution rate up to 96 MIPS
(million instructions per second), plus microstepping outputs with up to 256 microsteps per step, the drive’s motion control commands are executed at high speed. This optimises response time and optimises control performance for the most demanding applications. The ION 500 drive measures just 108mm x
77mm x 37mm, but its rugged metal and plastic construction enables durable integration to suit demanding applications and environments. To ensure electrical reliability, the ION 500 includes integrated, high-power drive stages that protect from overcurrent, undervoltage, overvoltage, overtemperature, and short-circuit faults. To achieve high speed and flexible
communications integration, the ION 500 includes Ethernet and Serial communication ports, including RS232 and RS485, for all motor types.
Enabling additional hardware connectivity, the drive also includes digital and analogue I/O functions, including eight general purpose bi- directional digital channels and a +/- 10V analogue input channel. Commissioning the ION 500 is quick via PMD’s Windows-based Pro-Motion software, which includes tuning and motion testing features. Meanwhile, C/C++ programming is enabled via the C-Motion development software, complete with source code libraries. All set-up and development software is included free with ION drives. The drives are distributed in the UK by motion specialist INMOCO.
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