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Feature


MACHINE BUILDING, FRAMEWORKS & SAFETY FEATURE


NEW LEVEL: LENZE NUPANO SUITE SIMPLIFIES MECHANICAL ENGINEERING


Daniel Lindemann, vice president Automation Systems at Lenze, explains how the company


has transferred guarantees of success from the gaming industry to the lifecycle of machines


representatives are now visiting the exhibition – and not just because gaming engines are now also being used in industry. Lenze, for example, is not interested in the game mechanics, but in the innovative power, the unrivalled customer centricity of the games industry, and the speed of the sector. Last year, the gaming sector earned over 180 billion US dollars worldwide. The main driver of this success is the platform strategy of the major game studios and console providers which enables gamers to have fun and easy access to games without having to read a manual – simply plug & play. Lenze transfers these guarantees of success from the gaming industry to the lifecycle of machines. As a result, mechanical engineers can quickly create a new generation of machines packed with digital added value. The Lenze NUPANO Suite is the answer to mechanical engineers’ engineering questions. It’s a bit like platforms in the gaming industry: we buy a games console and the platform that comes with it helps us set it up – without system breaks, all in one place. If we want to, we can just insert a disc and play offline. But we can also go online, use the platform, visit the store, play online against other users, and even connect other platforms such as streaming services for films or music – and again, all without system breaks. Selecting hardware, simple set-up,


T


programming, activating and efficiently operating additional functions and collaborating with partners – all this is possible with the Lenze NUPANO Suite. What’s more: we can run updates for better performance of our console and more security on our device and, if there is a problem, there is a chatbot to help. And this is all possible because everyone involved uses IT standards – and that’s what we do in the industry now. On the other side of the platform, game


studios manage their software, their updates and


he gaming industry is constantly adapting to new needs – as seen most recently at the Gamescom trade fair. Gamers and industry


collect data for new products and applications. This will be the future of mechanical engineering – engineering at the highest level over the entire lifecycle of a machine.


FROM PLANNING AND OPERATION TO DIGITAL SALES So how does Lenze transfer the gaming analogy to industry? It’s about speed in development, commissioning, collaboration and new business models – via one platform. The customer starts the engineering with the support of the Lenze NUPANO Suite, buys his drives or his automation system and can minimise his effort with the application software. This is because Lenze provides the complete toolchain – from the initial idea for the machine to operation. The automation specialist has based the architecture of the suite on the product life cycle – from planning to operation and, in future, recycling of the machine. The user currently has access to three blocks: 1. During the planning phase, users of the


suite have full access to planning and design tools such as System Designer. The wizard supports the user in planning everything from single-axis applications to complex machine solutions (from Lenze and third-party components). It is based on Lenze’s in-depth domain knowledge, and the calculation models are based on concrete experience. Drive systems can also be sized in an energy-efficient manner. Everyone involved in the planning process works collaboratively. The machine process is modularised, and the user can select solution elements or use wizards. Lenze provides the connection to digital services such as CAD, EPLAN and supports the user in creating a logic template. 2. In the Build phase, the focus is on engineering, commissioning and series production. At this point, the mechanical engineer is in the programming and configuration phase of the machine. He accesses a ready-made software framework to integrate, test and scale ready-made software modules from


Lenze into his machine software, for example. Commissioning is first carried out virtually, while the control cabinet and the machine are under construction. Lenze relies on the parallelisation of the development of software for mechanical and electrical systems. This shortens the development time. When deploying the IT software, Lenze provides a tool that simply and efficiently installs and manages containerised software on series machines. Open Automation must also be proven with the technical architecture. The supplier does not have to reprogram its applications, because Lenze wants to support the digitalisation of its customers simply and efficiently. The customer’s software should simply run, because: IT capacity is scarce everywhere, which is why the industry is working together. The platform requirements: everything must be secure, open, simple and comprehensible for the mechanical engineer. 3. In the Operate phase, the mechanical engineer supports his own customers in the operation of the machine. Through the centralised machine management in the suite he can, for example, offer him service ticketing applications for machines or add anomaly detection. This phase is all about constantly improving the availability of the machine and increasing its productivity. There is also transparency for the mechanical engineer, as he has an overview of all machines, including software versioning. Soon, industry-specific platforms will also be


able to dock onto the Lenze NUPANO Suite. Take the Marketplace of the Open Industry 4.0 Alliance, for example. A customer could then download and use applications for their machine that Lenze does not offer on the Nupano Suite.


IT-INSIDE CONTROLLER AND EDGE DEVICE SERIES Lenze will be previewing a new generation of controllers at the logic trade fair in November. The machine controller can take over Controllers and IT tasks. It will also be presenting an edge device with a pre-installed app management tool in Nuremberg to enable IT to be scaled outside or independently of the Controllers in machines. In line with the motto ‘It just works’, the customer can transfer out-of- the-box IT applications to the device. With the new hardware and the Lenze NUPANO


Suite, the mechanical engineer is now entering a new engineering and business level with new opportunities for its customers – from the drive to the platform for new revenue streams, more transparency and safety, and the necessary computing power and connectivity. The goal: to significantly increase machine availability and productivity. Keyword availability: the suite approach is all the more convincing for customers, especially in view of the Cyber Resilience Act and NIS2. In the gaming world, this would probably be called an extra life or an asset that keeps the player in the game – or simply the extra competitive advantage.


Lenze www.Lenze.com DECEMBER/JANUARY 2025 DESIGN SOLUTIONS 17


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