TECHNOLOGY | MATERIALS HANDLING
In the Prorate Plus line, Coperion says pneumatic refill packages are perfectly designed to match each feeder model ensuring smooth feeding performance. The company also offers vacuum receivers for pellets (without dust filters) as well as receivers with self-cleaning filters for powders.
The patent-pending ProClean rail system from Coperion provides easy access for cleaning and maintenance at all times Source: Coperion
solution to this problem. The main structure of the feeder can remain in position while the entire base unit is detached from the hopper, pulled back- wards, and swivelled using a special rail to allow better access. It is not necessary to disconnect the feed and discharge lines. Cleaning the screw trough and replacing the screws can be done in minutes meaning less downtime. Maintaining a constant supply of material to the loss-in-weight screw feeders is a critical aspect that comes with various challenges. Poor design or incorrect choice of refill equipment can lead to various problems during the refill process such as increased dust generation which in turn can lead to clogged filters, blockages in the lines, or even health hazards if the dust gets into the environment.
Flexibility Coperion says the flexibility of the Prorate Plus line is further demonstrated in its ability to be com- bined with different types of material delivery options such as big bag stations, silos, and bag dump stations, which allows manufacturers to adapt their feeding systems to suit their individual requirements. Compact, preconfigured robust support frames are included with every solution, eliminating the need for additional steel structures, simplifying installation, and saving costs. The refill solutions are also directly integrated into the feeder control system which can be connected to a PLC, either using Profibus or Ethernet. This enables control over the entire feeding process, further optimising efficiency and accuracy while allowing for simple operation and monitoring of the feeding processes on site or remotely. Efficient material flow is crucial for accuracy in loss-in-weight feeders, and using the wrong equipment can adversely affect feeding accuracy and the performance of the entire system, says Coperion. The Prorate Plus line offers single screw feeders specifically designed for precise feeding of free flowing bulk materials. If the material does not always flow freely, the feeders can be outfitted with a Proflow bulk solid activator which uses targeted vibrations to ensure a continuous and even flow.
MIXING MISSION? POSSIBLE!
Zeppelin heating / cooling mixer: Keep cool – for top products.
The higher the homogenization, the better the quality: Zeppelin heating / cooling mixers generate an intense, three-dimensional mixing effect - the basis for high quality products. And they ensure effective aspiration to perfectly dehumidify the mix for optimal further processing. All for an excellent product quality.
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